This comprehensive Mercedes-Benz ML320, ML350, and ML500 Workshop Repair Service Manual provides in-depth technical information for models produced between 1997 and 2005, encompassing all engine types, trim levels, and transmissions. This manual is a complete and intact resource, equivalent to what is utilized by professional service and repair shops. Developed by the manufacturer, it comprises hundreds of pages filled with detailed diagrams and instructions for specific vehicle repairs. This manual is the most accurate and complete resource available for servicing and repairing your Mercedes-Benz ML-Class.

The manual contains a wealth of information, covering all aspects of your vehicle's maintenance and repair. From general maintenance and troubleshooting to intricate engine, transmission, and brake system service, you'll find detailed instructions for every component. Additionally, the manual features an extensive wiring diagram section for diagnosing and repairing electrical issues. Other key topics covered include:

* **General Maintenance:** Routine maintenance schedules, fluid changes, and preventative measures.
* **Troubleshooting:** Diagnostic procedures and steps to identify and resolve common problems.
* **Engine Service/Repair:** Detailed instructions for engine overhaul, component replacement, and performance tuning.
* **Transmission Service/Repair:** Guidance on transmission maintenance, repair, and troubleshooting.
* **Brake System:** Complete information on brake system inspection, repair, and component replacement.
* **Wiring Diagram:** Comprehensive diagrams for tracing electrical circuits and diagnosing electrical problems.
* **Electrical System:** Instructions on diagnosing and repairing electrical components and systems.
* **Suspension:** Detailed instructions for suspension system inspection, repair, and component replacement.
* **Periodic Lubrication:** Recommended lubrication points and intervals for optimal performance.
* **Steering:** Guidance on steering system maintenance, repair, and component replacement.
* **Cooling System:** Detailed information on cooling system components, maintenance, and repair.
* **Fuel Injection/Fuel System:** Comprehensive instructions for diagnosing and repairing fuel system components.
* **Emission System:** Guidance on emission system inspection, maintenance, and troubleshooting.
* **Heater/Air Conditioner:** Detailed information on heating and air conditioning system maintenance and repair.
* **Engine Control System:** Instructions on diagnosing and repairing engine control system components.
* **Chassis/Body:** Detailed instructions for chassis and body repair, including rust prevention and paint restoration.
* **Restraint System:** Complete information on the restraint system, including seat belts and airbags.
* **Interior:** Instructions on interior trim removal, replacement, and upholstery repair.
* **Differential/Drive:** Detailed instructions for differential and drive system maintenance and repair.
* **Axle:** Guidance on axle inspection, repair, and component replacement.

This manual is an invaluable resource for both experienced mechanics and DIY enthusiasts, allowing you to perform repairs and maintenance on your Mercedes-Benz ML-Class with confidence.

The Mercedes-Benz ML-Class, introduced in 1997 as the W163 model, marked a significant departure for the German luxury automaker. This first-generation ML-Class, encompassing models like the ML320, ML350, and ML500, represented Mercedes-Benz's foray into the burgeoning SUV market. Built on a robust platform sharing components with the E-Class, the ML-Class aimed to provide a blend of luxury, off-road capability, and on-road comfort. It featured an independent suspension system for superior handling and an advanced 4MATIC all-wheel drive system for exceptional traction, ensuring a confident drive on various terrains. Powering these models were a range of V6 and V8 engines, offering a balance between performance and fuel efficiency. The ML320, equipped with a 3.2-liter V6, provided a smooth and reliable driving experience, while the ML350 and ML500, sporting 3.5-liter and 5.0-liter V8s respectively, delivered a more potent acceleration and thrilling performance.

The ML-Class quickly gained popularity for its combination of premium features and off-road prowess. Its spacious interior, equipped with high-quality materials and advanced comfort amenities, provided a luxurious haven for passengers. Notable features included leather upholstery, heated seats, a premium sound system, and a sophisticated climate control system. Furthermore, the ML-Class offered advanced safety features like Electronic Stability Program (ESP) and anti-lock brakes (ABS) as standard equipment, highlighting Mercedes-Benz's commitment to passenger safety. The first-generation ML-Class was a resounding success, solidifying Mercedes-Benz's presence in the SUV market and setting the stage for future generations of this iconic model. Its blend of comfort, luxury, performance, and off-road capabilities made it a popular choice for discerning drivers seeking a versatile and capable vehicle.