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2007 Mercedes-Benz ML500 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML500 Model Code: W164 Year: 2007 Codes Engine Code: 113.964 (M113 E50) Chassis Code: W164 👋 Introduction Market Position Market Position: The 2007 Mercedes-Benz ML500 (W164 chassis) positioned the brand firmly in the luxury mid-size SUV segment, competing with vehicles like the BMW X5, Lexus RX, and Audi Q7. It offered a blend of performance, luxury, and off-road capability. Competitive Analysis Competitive Analysis: The ML500's key differentiators were its powerful V8 engine, sophisticated interior, advanced safety features, and the prestige associated with the Mercedes-Benz brand. This manual provides the specific technical information required to maintain and repair these luxury-oriented systems. Key Features Key Features: This service and repair manual software is an officially licensed product, ensuring accuracy and completeness. Its digital format offers quick access and searchable content, significantly aiding in efficient diagnostics and repairs compared to older print manuals. 📋 Manual Details Coverage Areas Coverage Areas: Full service, repair, diagnostics, and maintenance procedures for the 2007 Mercedes-Benz ML500. Page Count Page Count: N/A (Software, dynamic content) Manual Type Manual Type: Official Service and Repair Manual Software Language Language: English Format Format: Software/Digital Update Frequency Update Frequency: N/A (Software likely reflects specific model year data) 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, engine electrical, fuel system, ignition system, exhaust system, cooling system, lubrication system, drivetrain, transmission (automatic), transfer case, axles, driveshafts, braking system (ABS, ESP), suspension (front and rear), steering system, climate control, HVAC, body electrical, lighting, infotainment, SRS airbags, chassis, interior/exterior trim, body repair, diagnostic procedures, wiring diagrams. Procedures Included Procedures Included: Scheduled maintenance, routine inspections, component removal and installation, troubleshooting guides, diagnostic trouble code (DTC) interpretation and resolution, repair procedures, component testing, electrical system diagnosis, clutch/brake bleeding, fluid level checks and changes, belt replacement, spark plug replacement, filter replacement, seal replacement, power steering system service, cooling system flush, suspension alignment procedures, steering component replacement, body panel alignment, interior component removal, SRS system checks, comprehensive diagnostic flowcharts. Technical Depth Technical Depth: Comprehensive, covering basic maintenance to advanced diagnostics and complete component overhauls. Includes detailed torque specifications, tolerances, and step-by-step repair instructions suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Tools Diagnostic Tools Coverage: Details on using Mercedes-Benz diagnostic testers (e.g., STAR Diagnosis/XENTRY) for fault code retrieval, data stream analysis, and component actuation. 📊 Manual Specifications File Format File Format: Proprietary Software (likely executable or web-based access) Print Quality Print Quality: N/A (Digital content, high-resolution diagrams and text) Binding Type Binding Type: N/A (Software) Paper Type Paper Type: N/A (Software) Search Functionality Search Functionality: Expected to feature robust keyword search capabilities for quick access to specific repair procedures and technical data. ⚙️ Engine Specifications Primary Engine Primary Engine: 5.0L (4966 cc) V8 SOHC 24-valve Performance Horsepower: 268 hp @ 5600 rpm Torque: 319 lb-ft @ 2800-4000 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI) with sequential multi-point fuel injection. Engine Code Details Engine Code Details: M113 E50 engine, known for its robust construction and smooth power delivery. Bore Stroke Bore Stroke: 97.0 mm x 84.0 mm Compression Ratio Compression Ratio: 9.0:1 Cooling System Cooling System Type: Pressurized liquid cooling system with electric fan. Lubrication System Oil Type Capacity: API SJ/SL SAE 0W-40 or 5W-40 (check owner's manual for exact MB approval); capacity approx. 8.0 liters (8.5 US quarts). Engine Management Engine Management System: ME 2.8 Engine Control Unit (ECU) or similar Bosch/Mercedes-Benz proprietary system. 🔧 Transmission Standard Standard Transmission: 722.9 7-speed G-TRONIC automatic transmission Optional Optional Transmission: N/A for ML500 in 2007 model year Features Transmission Features: Adaptive electronic control, driver-adaptive shift programs (Comfort, Sport), manual shifting mode (TouchShift). Fluid Type Transmission Fluid Type: MB Specification 236.14 Automatic Transmission Fluid (ATF) Transfer Case Transfer Case Type: Full-time 4MATIC all-wheel drive system with a 2-speed transfer case (low range available). 📐 Dimensions Exterior Length: 188.2 inches (4780 mm) Width: 74.9 inches (1903 mm) Height: 70.4 inches (1788 mm) Wheelbase: 114.7 inches (2915 mm) Ground Clearance: Approximately 8.2 inches (208 mm) in standard configuration. Interior Seating Capacity: 5 (optional 7-seat configuration) Cargo Cargo Volume Behind Rear Seats: 37.1 cubic feet (1050 liters) Cargo Volume With Rear Seats Folded: 72.4 cubic feet (2050 liters) Weights Curb Weight: Approximately 4,740 lbs (2150 kg) Gross Vehicle Weight Rating: Approximately 6,305 lbs (2860 kg) Towing Capacity: Up to 7,700 lbs (3500 kg) with optional towing package 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-Star NHTSA Side Crash Rating: 5-Star IIHS Top Safety Pick: Yes (for models equipped with optional side airbags) Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS), All-Season Traction (4MATIC AWD). Passive Features Passive Safety Features: Frontal airbags, front side-impact airbags, full-length side curtain airbags, active front head restraints, front seatbelt pretensioners, ISOFIX child seat anchors. 💡 Technology Features Infotainment...
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2007 Mercedes-Benz ML500 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
ML500
Model Code:
W164
Year:
2007
Codes
Engine Code:
113.964 (M113 E50)
Chassis Code:
W164
👋 Introduction
Market Position
Market Position:
The 2007 Mercedes-Benz ML500 (W164 chassis) positioned the brand firmly in the luxury mid-size SUV segment, competing with vehicles like the BMW X5, Lexus RX, and Audi Q7. It offered a blend of performance, luxury, and off-road capability.
Competitive Analysis
Competitive Analysis:
The ML500's key differentiators were its powerful V8 engine, sophisticated interior, advanced safety features, and the prestige associated with the Mercedes-Benz brand. This manual provides the specific technical information required to maintain and repair these luxury-oriented systems.
Key Features
Key Features:
This service and repair manual software is an officially licensed product, ensuring accuracy and completeness. Its digital format offers quick access and searchable content, significantly aiding in efficient diagnostics and repairs compared to older print manuals.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full service, repair, diagnostics, and maintenance procedures for the 2007 Mercedes-Benz ML500.
Page Count
Page Count:
N/A (Software, dynamic content)
Manual Type
Manual Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Software/Digital
Update Frequency
Update Frequency:
N/A (Software likely reflects specific model year data)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, engine electrical, fuel system, ignition system, exhaust system, cooling system, lubrication system, drivetrain, transmission (automatic), transfer case, axles, driveshafts, braking system (ABS, ESP), suspension (front and rear), steering system, climate control, HVAC, body electrical, lighting, infotainment, SRS airbags, chassis, interior/exterior trim, body repair, diagnostic procedures, wiring diagrams.
Procedures Included
Procedures Included:
Scheduled maintenance, routine inspections, component removal and installation, troubleshooting guides, diagnostic trouble code (DTC) interpretation and resolution, repair procedures, component testing, electrical system diagnosis, clutch/brake bleeding, fluid level checks and changes, belt replacement, spark plug replacement, filter replacement, seal replacement, power steering system service, cooling system flush, suspension alignment procedures, steering component replacement, body panel alignment, interior component removal, SRS system checks, comprehensive diagnostic flowcharts.
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and complete component overhauls. Includes detailed torque specifications, tolerances, and step-by-step repair instructions suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools
Diagnostic Tools Coverage:
Details on using Mercedes-Benz diagnostic testers (e.g., STAR Diagnosis/XENTRY) for fault code retrieval, data stream analysis, and component actuation.
📊 Manual Specifications
File Format
File Format:
Proprietary Software (likely executable or web-based access)
Print Quality
Print Quality:
N/A (Digital content, high-resolution diagrams and text)
Binding Type
Binding Type:
N/A (Software)
Paper Type
Paper Type:
N/A (Software)
Search Functionality
Search Functionality:
Expected to feature robust keyword search capabilities for quick access to specific repair procedures and technical data.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
5.0L (4966 cc) V8 SOHC 24-valve
Performance
Horsepower:
268 hp @ 5600 rpm
Torque:
319 lb-ft @ 2800-4000 rpm
Fuel System
Fuel System:
Electronic Fuel Injection (EFI) with sequential multi-point fuel injection.
Engine Code Details
Engine Code Details:
M113 E50 engine, known for its robust construction and smooth power delivery.
Bore Stroke
Bore Stroke:
97.0 mm x 84.0 mm
Compression Ratio
Compression Ratio:
9.0:1
Cooling System
Cooling System Type:
Pressurized liquid cooling system with electric fan.
Lubrication System
Oil Type Capacity:
API SJ/SL SAE 0W-40 or 5W-40 (check owner's manual for exact MB approval); capacity approx. 8.0 liters (8.5 US quarts).
Engine Management
Engine Management System:
ME 2.8 Engine Control Unit (ECU) or similar Bosch/Mercedes-Benz proprietary system.
🔧 Transmission
Standard
Standard Transmission:
722.9 7-speed G-TRONIC automatic transmission
Optional
Optional Transmission:
N/A for ML500 in 2007 model year
Features
Transmission Features:
Adaptive electronic control, driver-adaptive shift programs (Comfort, Sport), manual shifting mode (TouchShift).
Fluid Type
Transmission Fluid Type:
MB Specification 236.14 Automatic Transmission Fluid (ATF)
Transfer Case
Transfer Case Type:
Full-time 4MATIC all-wheel drive system with a 2-speed transfer case (low range available).
📐 Dimensions
Exterior
Length:
188.2 inches (4780 mm)
Width:
74.9 inches (1903 mm)
Height:
70.4 inches (1788 mm)
Wheelbase:
114.7 inches (2915 mm)
Ground Clearance:
Approximately 8.2 inches (208 mm) in standard configuration.
Interior
Seating Capacity:
5 (optional 7-seat configuration)
Cargo
Cargo Volume Behind Rear Seats:
37.1 cubic feet (1050 liters)
Cargo Volume With Rear Seats Folded:
72.4 cubic feet (2050 liters)
Weights
Curb Weight:
Approximately 4,740 lbs (2150 kg)
Gross Vehicle Weight Rating:
Approximately 6,305 lbs (2860 kg)
Towing Capacity:
Up to 7,700 lbs (3500 kg) with optional towing package
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star
NHTSA Side Crash Rating:
5-Star
IIHS Top Safety Pick:
Yes (for models equipped with optional side airbags)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS), All-Season Traction (4MATIC AWD).
Passive Features
Passive Safety Features:
Frontal airbags, front side-impact airbags, full-length side curtain airbags, active front head restraints, front seatbelt pretensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation Display) with CD player, AM/FM radio, optional navigation, and Bluetooth connectivity.
Audio System:
Optional Harman Kardon LOGIC 7 surround sound system.
Driver Assistance
Driver Assistance Features:
Parktronic parking assist, adaptive cruise control (DISTRONIC - optional), rain-sensing wipers, auto-dimming rearview mirror.
Connectivity
Connectivity Options:
Tele Aid (emergency calling system), SiriusXM satellite radio (optional), Bluetooth interface for hands-free calling and audio streaming.
Lighting
Lighting Features:
Bi-xenon headlamps with cornering light function, LED taillamps.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable (based on Mercedes-Benz Flexible Service System, typically every 10,000 miles or 12 months).
Transmission Service Interval:
Recommended every 40,000-60,000 miles for fluid and filter change.
Brake Fluid Flush Interval:
Every 2 years regardless of mileage.
Coolant Flush Interval:
Every 5 years or 100,000 miles (initial fill, subsequent may vary).
Fluid Specifications
Engine Oil Specification:
MB Approval 229.5 (e.g., Mobil 1 ESP Formula 5W-30, Shell Helix Ultra 5W-30)
Coolant Type:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., MB 325.0 or 326.0 concentrate, mixed 50/50 with distilled water).
Power Steering Fluid:
MB Specification 236.3 Hydraulic Fluid.
Known Issues
Known Issues:
Air suspension compressor failure, ABS/ESP sensor faults, early W164 models had potential for 'hot soak' issues with the fuel system, transmission control module (TCM) issues, water pump leaks, drive shaft center bearing wear.
Spark Plugs
Spark Plug Part Number:
NGK PLFR7A-11S (or equivalent OEM spec)
Air Filter Part Number
Air Filter Part Number:
Mann-Filter C35153 / Bosch 0986B02350 (example)
Cabin Filter Part Number
Cabin Filter Part Number:
Mann-Filter CU2538 / Bosch 1987432181 (example)
Tire Size
Tire Size Standard:
255/55R18 (example, may vary by trim and options)
Wheel Bolt Pattern
Wheel Bolt Pattern:
5x112mm
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mercedes-Benz, founded in 1926, is renowned for its engineering excellence, luxury vehicles, and pioneering safety innovations. The brand has a long history of developing premium SUVs.
Model Evolution
Model Evolution W164:
The W164 generation of the M-Class, introduced for the 2006 model year, represented a significant redesign from its predecessor (W163). It featured a more car-like unibody construction, improved aerodynamics, and a sophisticated interior. The ML500 was a high-performance variant within this generation.
Production
Production Location:
Tuscaloosa, Alabama, USA
Production Years W164:
2006-2011
Model Notes
Model Notes:
The ML500 represented the V8 powertrain option for the W164 ML-Class, offering a significant performance upgrade over the ML350 and ML550 models.
🏆 Awards & Recognition
Recognitions
Recognitions:
The W164 ML-Class generally received positive reviews for its blend of luxury, performance, and capability. While specific awards for the 'ML500' variant might be less common than for the model line as a whole, it was recognized as a strong contender in the premium SUV market.
Ratings
Ratings:
Consistently rated highly by automotive publications for its comfortable ride, powerful engine, and upscale interior.
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