Mercedes Benz W116 280 SE 1977 1978 1979 1980 Service Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 280 SE Chassis Code: W116 Model Years Covered: 1977, 1978, 1979, 1980 👋 Introduction Market Position Target Audience: Mechanical technicians, automotive enthusiasts, owners performing maintenance and repair. Value Proposition: Enables technicians to build and maintain a reputation for quality service, helps owners save money on repairs and gain knowledge. Competitive Analysis Depth Of Coverage: Comparable to authorized Mercedes-Benz dealer service department information. Key Features Accuracy: Endeavored to ensure accuracy of information. Completeness: Complete Service Manual containing all necessary instructions. Safety Notation: Emphasizes safety information through WARNING, CAUTION, and NOTE notations. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Mercedes-Benz W116 280 SE Included Components: Components manufactured for Mercedes-Benz W116 280 SE, proprietary components with manufacturer instructions Page Count Estimated Page Count: Extensive (specific number not provided, implies comprehensive coverage) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed repair and overhaul, tune-ups, lubrication system, fuel system, ignition system Transmission: Detailed repair and overhaul Electrical System: Covered Bodywork: Covered Exhaust System: Covered Procedures Included Routine Maintenance: Included Servicing: Included Diagnostics: Included Repair: Included Removal And Installation: Included Assemblies And Disassemblies: Included Technical Depth Depth: Comprehensive, suitable for experienced technicians and knowledgeable owners; covers engine and transmission disassembly. Emphasis: Special aspects of the product, proper function of components, judging overall car performance. Special Requirements: Refers to special tools with Mercedes-Benz W116 280 SE specific tool numbers, emphasis on torque wrench usage. 📊 Manual Specifications File Format Format: PDF Delivery Method: Electronic Delivery via Email Delivery Speed: Fast Printability: Yes Searchability: Assumed searchable due to PDF format, though not explicitly stated. Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder (implied by 280 SE designation) Engine Code: Likely M110 (2.8L DOHC) for this period and model, though not explicitly stated in provided text. Displacement: 2.8 Liters (2789 cc) - typical for 280 SE models of this era. Performance Horsepower: Approximately 180-185 hp (SAE Gross) - typical for M110 engine in this configuration. Torque: Approximately 230-235 Nm (170-173 lb-ft) - typical for M110 engine. Fuel System Fuel Delivery: Likely Bosch K-Jetronic (CIS) mechanical fuel injection, a common system for Mercedes-Benz at this time. Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: Likely a 4-speed automatic transmission (e.g., 4G-Tronic) or a 4-speed manual transmission was available as standard or optional depending on market. Optional Transmission Type: The other transmission option (manual if auto standard, auto if manual standard). Features Torque Converter Lockup: If automatic, likely featured torque converter lockup for improved highway efficiency. 📐 Dimensions Exterior Length: Approximately 4960 mm (195.3 in) - typical W116 sedan dimensions. Width: Approximately 1800 mm (70.9 in) - typical W116 sedan dimensions. Height: Approximately 1420 mm (55.9 in) - typical W116 sedan dimensions. Weights Curb Weight: Approximately 1700-1800 kg (3748-3968 lbs) - dependent on transmission and options. 🛡️ Safety Features Ratings Crash Test Data: W116 was a pioneer in safety for its era; featured a highly rigid safety cell, crumple zones, and safety-oriented interior design. Specific ratings (like NHTSA or Euro NCAP) for this era are less comparable to modern standards. Active Features Brakes: Four-wheel disc brakes (ventilated front discs likely), power-assisted braking system. Passive Features Steering Column: Collapsible steering column. Interior: Energy-absorbing dashboard, padded surfaces, safety belts. 💡 Technology Features Infotainment Audio System: Original systems would have been basic AM/FM radio, possibly with an 8-track or cassette player. Modern upgrades are common. Climate Control: Optional automatic climate control (Thermotronic) was a significant technological feature for its era, using vacuum-actuated servos. Driver Assistance Cruise Control: Optional cruise control system available. Lighting: Halogen headlamps, potentially with headlight washers/wipers as an option. Connectivity Original Features: No modern connectivity features like Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Tune Up: Scheduled at significant mileage intervals, covering ignition system, fuel system, and general engine checks. Fluid Specifications Engine Oil: Refer to manual for specific viscosity (e.g., SAE 10W-40 or 15W-40) and API service classification (e.g., SF or SG). Coolant: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific Mercedes-Benz approved coolant should be used. Transmission Fluid: Specific ATF (Automatic Transmission Fluid) type required for automatic transmissions (e.g., Dexron II or equivalent); manual transmission fluid type specified in manual. Known Issues Common Wear Items: Fuel injectors (especially older seals), fuel pump, ignition components (distributor cap, rotor, spark plug wires), wear in suspension bushings, aging rubber hoses and seals. Climate Control System: Often requires attention due to age of components, vacuum actuators, and refrigerant systems. Rust And Corrosion: Potential for rust in common areas like wheel arches, rocker panels, and around windows,...
Mechanical technicians, automotive enthusiasts, owners performing maintenance and repair.
Value Proposition:
Enables technicians to build and maintain a reputation for quality service, helps owners save money on repairs and gain knowledge.
Competitive Analysis
Depth Of Coverage:
Comparable to authorized Mercedes-Benz dealer service department information.
Key Features
Accuracy:
Endeavored to ensure accuracy of information.
Completeness:
Complete Service Manual containing all necessary instructions.
Safety Notation:
Emphasizes safety information through WARNING, CAUTION, and NOTE notations.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and overhaul of Mercedes-Benz W116 280 SE
Included Components:
Components manufactured for Mercedes-Benz W116 280 SE, proprietary components with manufacturer instructions
Page Count
Estimated Page Count:
Extensive (specific number not provided, implies comprehensive coverage)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair and overhaul, tune-ups, lubrication system, fuel system, ignition system
Transmission:
Detailed repair and overhaul
Electrical System:
Covered
Bodywork:
Covered
Exhaust System:
Covered
Procedures Included
Routine Maintenance:
Included
Servicing:
Included
Diagnostics:
Included
Repair:
Included
Removal And Installation:
Included
Assemblies And Disassemblies:
Included
Technical Depth
Depth:
Comprehensive, suitable for experienced technicians and knowledgeable owners; covers engine and transmission disassembly.
Emphasis:
Special aspects of the product, proper function of components, judging overall car performance.
Special Requirements:
Refers to special tools with Mercedes-Benz W116 280 SE specific tool numbers, emphasis on torque wrench usage.
📊 Manual Specifications
File Format
Format:
PDF
Delivery Method:
Electronic Delivery via Email
Delivery Speed:
Fast
Printability:
Yes
Searchability:
Assumed searchable due to PDF format, though not explicitly stated.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder (implied by 280 SE designation)
Engine Code:
Likely M110 (2.8L DOHC) for this period and model, though not explicitly stated in provided text.
Displacement:
2.8 Liters (2789 cc) - typical for 280 SE models of this era.
Performance
Horsepower:
Approximately 180-185 hp (SAE Gross) - typical for M110 engine in this configuration.
Torque:
Approximately 230-235 Nm (170-173 lb-ft) - typical for M110 engine.
Fuel System
Fuel Delivery:
Likely Bosch K-Jetronic (CIS) mechanical fuel injection, a common system for Mercedes-Benz at this time.
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
Likely a 4-speed automatic transmission (e.g., 4G-Tronic) or a 4-speed manual transmission was available as standard or optional depending on market.
Optional
Transmission Type:
The other transmission option (manual if auto standard, auto if manual standard).
Features
Torque Converter Lockup:
If automatic, likely featured torque converter lockup for improved highway efficiency.
📐 Dimensions
Exterior
Length:
Approximately 4960 mm (195.3 in) - typical W116 sedan dimensions.
Width:
Approximately 1800 mm (70.9 in) - typical W116 sedan dimensions.
Height:
Approximately 1420 mm (55.9 in) - typical W116 sedan dimensions.
Weights
Curb Weight:
Approximately 1700-1800 kg (3748-3968 lbs) - dependent on transmission and options.
🛡️ Safety Features
Ratings
Crash Test Data:
W116 was a pioneer in safety for its era; featured a highly rigid safety cell, crumple zones, and safety-oriented interior design. Specific ratings (like NHTSA or Euro NCAP) for this era are less comparable to modern standards.
Active Features
Brakes:
Four-wheel disc brakes (ventilated front discs likely), power-assisted braking system.
Original systems would have been basic AM/FM radio, possibly with an 8-track or cassette player. Modern upgrades are common.
Climate Control:
Optional automatic climate control (Thermotronic) was a significant technological feature for its era, using vacuum-actuated servos.
Driver Assistance
Cruise Control:
Optional cruise control system available.
Lighting:
Halogen headlamps, potentially with headlight washers/wipers as an option.
Connectivity
Original Features:
No modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions.
Tune Up:
Scheduled at significant mileage intervals, covering ignition system, fuel system, and general engine checks.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., SAE 10W-40 or 15W-40) and API service classification (e.g., SF or SG).
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific Mercedes-Benz approved coolant should be used.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) type required for automatic transmissions (e.g., Dexron II or equivalent); manual transmission fluid type specified in manual.
Often requires attention due to age of components, vacuum actuators, and refrigerant systems.
Rust And Corrosion:
Potential for rust in common areas like wheel arches, rocker panels, and around windows, especially in humid climates.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mercedes-Benz is renowned for engineering excellence, luxury, safety, and durability.
Model Evolution
W116 Introduction:
The W116 was the first Mercedes-Benz S-Class generation, introduced in 1972, setting new standards for luxury sedans.
W116 Positioning:
Positioned as Mercedes-Benz's flagship luxury sedan, offering advanced technology and superior comfort for its time.
Production
Production Period W116:
1972-1980
Assembly Location:
Primarily Stuttgart, Germany.
🏆 Awards & Recognition
Recognitions
Industry Impact:
The W116 as a platform significantly influenced modern luxury sedan design and safety standards, often referred to as the progenitor of the modern S-Class.
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