Mercedes-Benz W140 STAR Classic Car Service & Repair Manual (1992 1993 1994 1995 1996 1997 1998 1999)- (DVD ISO)

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W140 (S-Class) Product Name: Mercedes-Benz W140 STAR Classic Car Service & Repair Manual (1992-1999) - (DVD ISO) Generation Generation: First Generation W140 Codes Chassis Code: W140 👋 Introduction Market Position Market Segment: Full-size Luxury Sedan and Coupe Brand Perception: Flagship model representing the pinnacle of Mercedes-Benz engineering and luxury during its production era. Competitive Analysis Key Competitors: BMW 7 Series (E32/E38), Lexus LS 400, Audi V8/A8, Jaguar XJ. Key Features Design Philosophy: Massive, imposing presence, exceptional build quality, advanced technology for its time, and unparalleled ride comfort. Technological Innovations: Door closing assist, double-glazed windows, heated windshield washer system, CAN bus communication (later models), advanced climate control. 📋 Manual Details Coverage Areas Model Years Covered: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Specific Models Covered: 300 SE / S 320 SWB, S 320 LWB, 400 SE / 400 SEL / S 420, 500 SEL / S 500, 600 SEL / S 600, 300 SD / S 350, 500 SEC / S 500 Coupe, 600 SEC / S 600 Coupe, CL 500, CL 600 Page Count Estimated Page Count: Extensive, exceeding typical manual limits due to comprehensive nature and digital format. Manual Type Type: Complete Official Service and Repair Manual, Diagnostic Manual, Parts Information Catalog, ETM with STAR Finder (Wiring Diagrams) Language Language: English Format Format: DVD ISO Image (Delivered via Instant Download) 📖 Manual Coverage Systems Covered Engine: All engine variants, including M104 (3.2L I6), M119 (4.2L V8, 5.0L V8), M120 (6.0L V12), OM603 (3.5L Diesel/Turbo-Diesel - S350) Transmission: Automatic transmissions (e.g., 722.3, 722.6) across all engine variants, including detailed diagnostics and repair procedures. Electrical: Comprehensive electrical system coverage, including detailed wiring schematics (ETM), component location (STAR Finder), diagnostics, and troubleshooting for all onboard systems. Suspension: Front and rear suspension systems, including Active Suspension System (ASSYST) for models equipped with it, components, adjustments, and repair. Brakes: Hydraulic braking system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program) where applicable, component overhaul, bleeding procedures, and diagnostics. Climate Control: Automatic climate control system, HVAC components, refrigerant handling, diagnostics, and repair. Bodywork: Exterior body panels, interior trim, doors, windows, convertible top mechanisms (if applicable to specific variants), and chassis structural components. Comfort Systems: Power seats, memory seats, heated seats, sunroof, power windows, central locking, cruise control, and other convenience features. Fuel System: Fuel injection systems (Bosch KE-Jetronic, HFM), fuel pumps, injectors, lines, and diagnostics. Cooling System: Radiator, coolant, water pump, thermostat, cooling fans, and associated plumbing. Exhaust System: Catalytic converters, exhaust manifold, muffler, exhaust pipes, oxygen sensors (lambda sensors). Steering: Power steering system, steering column, and steering linkage. Ignition System: Spark plugs, ignition coils, distributors (where applicable), ignition control modules, diagnostics. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups, and inspection procedures. Repair: Component disassembly, assembly, rebuilding, and replacement for all major vehicle systems. Troubleshooting: Systematic diagnostic procedures, fault code interpretation, and problem-solving for electrical, mechanical, and electronic issues. Diagnostics: On-board diagnostics (OBD) information, scan tool usage, and specific diagnostic tests for various ECUs. Refurbishment: Detailed guidance for restoring and refurbishing various vehicle components and systems. Technical Specifications: Torque values, clearances, tolerances, fluid capacities, and specifications for all components. Drivetrain: Differential, driveshafts, CV joints, rear axle components. Body And Chassis: Door panel removal, seat removal, interior trim, body panel alignment, rust prevention, welding procedures (where applicable). Technical Depth Depth: Complete vehicle disassembly to component level, including detailed rebuild procedures for engines, transmissions, and complex electronic modules. Detail Level: Step-by-step instructions, hundreds of photos, detailed illustrations, and exploded diagrams for clarity. 📊 Manual Specifications File Format Format: PDF (within ISO container) File Size: More than 1.3GB Searchable: Yes Bookmarking: Yes Print Quality Printability: Fully Printable Zoom Capability: Yes (High resolution for detailed viewing) Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader & WinZip ⚙️ Engine Specifications Primary Engine Engine Options: 3.2L I6 (M104), 4.2L V8 (M119), 5.0L V8 (M119), 6.0L V12 (M120), 3.5L Diesel/Turbo-Diesel (OM603) Performance Horsepower Range: Approximately 231 hp (300 SE/S320) to 408 hp (600 SEL/S600) Torque Range: Approximately 221 lb-ft (300 SE/S320) to 420 lb-ft (600 SEL/S600) Fuel System Injection Type: Bosch KE-Jetronic (early models), Bosch HFM (later models), Diesel Injection (OM603) Engine Codes Gasoline Engines: M104.940, M104.990, M119.960, M119.970, M120.980 Diesel Engines: OM603.970 (Turbo-Diesel) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (722.3XX, 722.4XX) on early models and some variants. 5-speed Automatic (722.6XX 'NAG') on later models and higher-performance variants. Optional Optional Transmissions: 5-speed automatic became more prevalent across the range during the model's lifecycle. Features Transmission Features: Electronically controlled, adaptive shift programs, torque converter lock-up clutch. 📐 Dimensions Exterior Wheelbase Options: Standard wheelbase (SWB) and Long wheelbase (LWB - SEL/SEL designations) Length Approx: 5160-5213 mm (SWB), 5319-5351 mm...

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Mots clés: 1992 1993 1994 1995 1996 1997 1998 1999 Car Engines Featured Mercedes Mercedes Benz W140

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

W140 (S-Class)

Product Name:

Mercedes-Benz W140 STAR Classic Car Service & Repair Manual (1992-1999) - (DVD ISO)

Generation

Generation:

First Generation W140

Codes

Chassis Code:

👋 Introduction

Market Position

Market Segment:

Full-size Luxury Sedan and Coupe

Brand Perception:

Flagship model representing the pinnacle of Mercedes-Benz engineering and luxury during its production era.

Competitive Analysis

Key Competitors:

BMW 7 Series (E32/E38), Lexus LS 400, Audi V8/A8, Jaguar XJ.

Key Features

Design Philosophy:

Massive, imposing presence, exceptional build quality, advanced technology for its time, and unparalleled ride comfort.

Technological Innovations:

Door closing assist, double-glazed windows, heated windshield washer system, CAN bus communication (later models), advanced climate control.

📋 Manual Details

Coverage Areas

Model Years Covered:

1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

Specific Models Covered:

300 SE / S 320 SWB, S 320 LWB, 400 SE / 400 SEL / S 420, 500 SEL / S 500, 600 SEL / S 600, 300 SD / S 350, 500 SEC / S 500 Coupe, 600 SEC / S 600 Coupe, CL 500, CL 600

Page Count

Estimated Page Count:

Extensive, exceeding typical manual limits due to comprehensive nature and digital format.

Manual Type

Type:

Complete Official Service and Repair Manual, Diagnostic Manual, Parts Information Catalog, ETM with STAR Finder (Wiring Diagrams)

Language

Language:

English

Format

Format:

DVD ISO Image (Delivered via Instant Download)

📖 Manual Coverage

Systems Covered

Engine:

All engine variants, including M104 (3.2L I6), M119 (4.2L V8, 5.0L V8), M120 (6.0L V12), OM603 (3.5L Diesel/Turbo-Diesel - S350)

Transmission:

Automatic transmissions (e.g., 722.3, 722.6) across all engine variants, including detailed diagnostics and repair procedures.

Electrical:

Comprehensive electrical system coverage, including detailed wiring schematics (ETM), component location (STAR Finder), diagnostics, and troubleshooting for all onboard systems.

Suspension:

Front and rear suspension systems, including Active Suspension System (ASSYST) for models equipped with it, components, adjustments, and repair.

Brakes:

Hydraulic braking system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program) where applicable, component overhaul, bleeding procedures, and diagnostics.

Climate Control:

Automatic climate control system, HVAC components, refrigerant handling, diagnostics, and repair.

Bodywork:

Exterior body panels, interior trim, doors, windows, convertible top mechanisms (if applicable to specific variants), and chassis structural components.

Comfort Systems:

Power seats, memory seats, heated seats, sunroof, power windows, central locking, cruise control, and other convenience features.

Fuel System:

Fuel injection systems (Bosch KE-Jetronic, HFM), fuel pumps, injectors, lines, and diagnostics.

Cooling System:

Radiator, coolant, water pump, thermostat, cooling fans, and associated plumbing.

Exhaust System:

Catalytic converters, exhaust manifold, muffler, exhaust pipes, oxygen sensors (lambda sensors).

Steering:

Power steering system, steering column, and steering linkage.

Ignition System:

Spark plugs, ignition coils, distributors (where applicable), ignition control modules, diagnostics.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups, and inspection procedures.

Repair:

Component disassembly, assembly, rebuilding, and replacement for all major vehicle systems.

Troubleshooting:

Systematic diagnostic procedures, fault code interpretation, and problem-solving for electrical, mechanical, and electronic issues.

Diagnostics:

On-board diagnostics (OBD) information, scan tool usage, and specific diagnostic tests for various ECUs.

Refurbishment:

Detailed guidance for restoring and refurbishing various vehicle components and systems.

Technical Specifications:

Torque values, clearances, tolerances, fluid capacities, and specifications for all components.

Drivetrain:

Differential, driveshafts, CV joints, rear axle components.

Body And Chassis:

Door panel removal, seat removal, interior trim, body panel alignment, rust prevention, welding procedures (where applicable).

Technical Depth

Depth:

Complete vehicle disassembly to component level, including detailed rebuild procedures for engines, transmissions, and complex electronic modules.

Detail Level:

Step-by-step instructions, hundreds of photos, detailed illustrations, and exploded diagrams for clarity.

📊 Manual Specifications

File Format

Format:

PDF (within ISO container)

File Size:

More than 1.3GB

Searchable:

Bookmarking:

Print Quality

Printability:

Fully Printable

Zoom Capability:

Yes (High resolution for detailed viewing)

Binding Type

Binding:

Not Applicable (Digital Format)

Paper Type

Paper Type:

Not Applicable (Digital Format)

Compatibility

Operating Systems:

All Versions of Windows & Mac

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

⚙️ Engine Specifications

Primary Engine

Engine Options:

3.2L I6 (M104), 4.2L V8 (M119), 5.0L V8 (M119), 6.0L V12 (M120), 3.5L Diesel/Turbo-Diesel (OM603)

Performance

Horsepower Range:

Approximately 231 hp (300 SE/S320) to 408 hp (600 SEL/S600)

Torque Range:

Approximately 221 lb-ft (300 SE/S320) to 420 lb-ft (600 SEL/S600)

Fuel System

Injection Type:

Bosch KE-Jetronic (early models), Bosch HFM (later models), Diesel Injection (OM603)

Engine Codes

Gasoline Engines:

M104.940, M104.990, M119.960, M119.970, M120.980

Diesel Engines:

OM603.970 (Turbo-Diesel)

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (722.3XX, 722.4XX) on early models and some variants. 5-speed Automatic (722.6XX 'NAG') on later models and higher-performance variants.

Optional

Optional Transmissions:

5-speed automatic became more prevalent across the range during the model's lifecycle.

Features

Transmission Features:

Electronically controlled, adaptive shift programs, torque converter lock-up clutch.

📐 Dimensions

Exterior

Wheelbase Options:

Standard wheelbase (SWB) and Long wheelbase (LWB - SEL/SEL designations)

Length Approx:

5160-5213 mm (SWB), 5319-5351 mm (LWB)

Width Approx:

1886-1892 mm

Height Approx:

1490-1493 mm

Weights

Curb Weight Approx:

1950-2250 kg (depending on engine and body style)

🛡️ Safety Features

Ratings

Crash Test Ratings:

As a vehicle from the 1990s, formal standardized crash test ratings (like NHTSA/Euro NCAP) were less comprehensive. However, the W140 was engineered with a very robust safety cage and advanced passive safety features for its era.

Active Features

Active Safety:

ABS (Anti-lock Braking System), ASR (Acceleration Slip Regulation) on many models, optional ESP (Electronic Stability Program) on later variants.

Passive Features

Passive Safety:

Dual front airbags, side impact protection, reinforced passenger cell, seatbelt pretensioners.

💡 Technology Features

Infotainment

Infotainment System:

Original COMAND (Cockpit Management and Navigation) or earlier Becker radio systems, cassette players, CD changers (optional), basic driver information displays.

Driver Assistance

Driver Assistance Features:

Cruise control, parking assist sensors (rear on some models), automatic climate control with dual-zone functionality.

Connectivity

Connectivity Features:

Limited by era; typically focused on internal vehicle systems. Later models incorporated early forms of CAN bus data communication.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000-15,000 km or annually, depending on oil type and driving conditions (refer to manual for exact specifications).

Major Service Interval:

Major services often recommended around 50,000-80,000 km, involving checks and replacements of spark plugs, fluids, belts, and filters.

Fluid Specifications

Engine Oil Type:

Synthetic or semi-synthetic oil, typically meeting MB 229.1 or MB 229.3 specifications (e.g., SAE 0W-40, 5W-40, 10W-40 depending on climate).

Coolant Type:

Mercedes-Benz approved coolant (e.g., G48 or similar ethylene glycol-based coolant with corrosion inhibitors), typically a 50/50 mix with distilled water.

Transmission Fluid Type:

Specific ATF (Automatic Transmission Fluid) as per MB specifications (e.g., MB 236.81 for 722.6 transmission, ATF 3403-M115 for 722.3/722.4).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (refer to manual for specific MB approval).

Known Issues

Common Problems:

Head gasket leaks (M104/M119), biodegradable wiring insulation degradation, SRS (Supplemental Restraint System) warning lights, vacuum leaks, HEVAC (HVAC) blower motor resistor failure, window regulator issues, distributor o-ring leaks (M119).

Maintenance Considerations:

Due to the complexity and age of the W140, regular and meticulous maintenance is crucial to prevent costly repairs. Many common issues stem from aging components and the degradation of early 'eco-friendly' materials.

📚 Vehicle History

Brand Heritage

Brand History:

Mercedes-Benz has a long-standing reputation for luxury, engineering excellence, and safety, with the S-Class line representing the flagship of their offerings since the 1950s.

Model Evolution

W140 Development:

Developed as the successor to the W126 S-Class, the W140 was designed to be larger, more technologically advanced, and more comfortable, albeit at a higher development cost and initial price point.

Design Influences:

The W140's design was influenced by the need for improved aerodynamics and occupant safety, featuring a more upright and commanding presence compared to its predecessor.

Production

Production Period:

1991-1998 (for W140 generation), with this manual covering the 1992-1999 model years.

Manufacturing Locations:

Mainly Sindelfingen, Germany.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the W140 are not widely publicized, it was consistently recognized for its engineering, safety, and luxury by automotive journalists and consumers, solidifying Mercedes-Benz's position as a leader in the luxury segment.