Fuel injection system (EFI), ignition system, emissions control, engine management system (ECU/ECM) diagnostics and programming, turbocharging/supercharging (if applicable to specific models covered).
Front suspension (e.g., McPherson strut, multi-link), rear suspension, shock absorbers, springs, control arms, anti-roll bars, power steering system, steering rack, power steering pump.
Electrical System:
Battery, alternator, starter motor, lighting system (headlights, taillights, interior), wiring diagrams, fuse box locations, relay functions, power distribution.
Body And Chassis:
Body panels, doors, hinges, locks, windows, mirrors, convertible top mechanism (for A209), chassis frame, bumpers, body repair procedures, corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant circuits, compressor, condenser, evaporator, climate control module, blower motor, actuators, diagnostic procedures.
Engine component replacement (e.g., starter, alternator, water pump), transmission rebuild, brake system component replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair, convertible top repair.
Troubleshooting Guides:
Step-by-step diagnostic trees for common and uncommon problems, electrical system fault finding, drivability issues, noise diagnosis, performance problems.
Technical Specifications:
Torque specifications for all fasteners, fluid capacities and types, electrical system voltages, diagnostic data, component tolerances, engine timing specifications.
Special Tools:
Identification and usage of specialized Mercedes-Benz tools required for specific repairs and diagnostics.
Technical Depth
Depth Of Coverage:
Comprehensive from routine maintenance to complete engine and transmission overhauls, including electrical schematics and detailed diagnostic routines.
📊 Manual Specifications
File Format
File Format:
PDF (high-resolution, searchable text, vector graphics for diagrams)
Print Quality
Print Quality:
High-resolution images, clear diagrams, legible text suitable for printing specific sections.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine Options
Engine 1 Variant:
2.6L V6 (M112 E26)
Engine 1 Power:
168 hp @ 5700 rpm
Engine 1 Torque:
177 lb-ft @ 4500 rpm
Engine 2 Variant:
3.2L V6 (M112 E32)
Engine 2 Power:
215 hp @ 5700 rpm
Engine 2 Torque:
221 lb-ft @ 3000-4500 rpm
Engine 3 Variant:
5.0L V8 (M113 E50) - CLK500
Engine 3 Power:
302 hp @ 5600 rpm
Engine 3 Torque:
339 lb-ft @ 2700-4250 rpm
Engine Configuration
Configuration:
V6 (SOHC 3 valves per cylinder) and V8 (SOHC 3 valves per cylinder) with 2 spark plugs per cylinder.
Performance
0 60 Mph Clk320:
Approx. 6.7 seconds
0 60 Mph Clk500:
Approx. 5.4 seconds
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (SFI).
Fuel Type:
Premium Unleaded (91 octane or higher recommended).
N/A for 2004 models in most markets (7-speed 722.9 introduced later).
Features
Transmission Modes:
Comfort (C) and Sport (S) modes.
📐 Dimensions
Exterior Coupe
Length:
4653 mm (183.2 in)
Width:
1740 mm (68.5 in)
Height:
1410 mm (55.5 in)
Exterior Convertible
Length:
4653 mm (183.2 in)
Width:
1740 mm (68.5 in)
Height:
1409 mm (55.5 in)
Wheelbase
Wheelbase:
2715 mm (106.9 in)
Weights
Curb Weight Clk320:
Approx. 1570 kg (3461 lbs)
Curb Weight Clk500:
Approx. 1680 kg (3704 lbs)
Cargo
Trunk Volume Coupe:
Approx. 430 L (15.2 cu ft)
Trunk Volume Convertible:
Approx. 300 L (10.6 cu ft) with top up, 240 L (8.5 cu ft) with top down.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star Rating (for 2004 model year, based on typical Mercedes-Benz safety).
IIHS Side Impact:
Good (typical for models with side airbags).
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS).
Passive Features
Passive Safety Features:
Front airbags, front side airbags, front and rear head curtain airbags (optional/standard depending on market), seatbelt pretensioners, crumple zones, rollover protection (for convertible).
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system available on many models, featuring CD player, AM/FM radio, optional navigation, and early Bluetooth integration.
Sound System Options:
Standard 8-speaker system, optional Bose premium audio.
Optional hands-free communication system (Bluetooth or proprietary Mercedes-Benz system).
🔧 Maintenance
Service Intervals 2004
Major Service Interval:
Typically every 10,000 miles or 12 months, whichever comes first, for routine checks and oil changes. Larger interval services (e.g., spark plugs, transmission fluid) vary by model and driving conditions, as specified by the Assyst system.
Fluid Specifications
Engine Oil Type:
Mobil 1 Synthetic or equivalent, meeting Mercedes-Benz Specification 229.5 (e.g., SAE 0W-40 or 5W-40).
Transmission Fluid Type:
MB 236.10 ATF (e.g., Mobil ATF 134).
Coolant Type:
Mercedes-Benz Approved Antifreeze/Coolant (Glycol-based, phosphate-free), Specification 325.0 or 326.0, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 Plus (e.g., Pentosin Super DOT 4).
Known Issues
Common Wear Items:
Worn suspension bushings, aging ignition coils, MAF sensor issues, oil cooler seals, potentially rear main seal leaks, door panel creaking (interior trim).
Convertible Top Mechanism:
Hydraulic lines can develop leaks, roll bar sensors, wear in the fabric or seals, requiring specialized attention found in this manual.
Electrical Gremlins:
Can occur due to aging wiring harnesses or module failures, often solvable with proper diagnostic procedures.
📚 Vehicle History
Brand Heritage
Brand History:
Mercedes-Benz, founded in 1926, is renowned for engineering excellence, luxury, safety, and performance.
Model Evolution
C209 A209 Generation:
Second generation CLK-Class (C209/A209) introduced in 2002, replacing the C208. This generation shared its platform with the W203 C-Class.
Production
Production Years:
2002-2010 (C209/A209 generation).
Manufacturing Locations:
Mainly Germany (Sindelfingen).
🏆 Awards & Recognition
Recognitions
Historical Accolades:
While specific awards for the 2004 model might be granular, the CLK-Class line consistently received praise for its styling, build quality, and refinement in the luxury coupe/convertible segment.
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