2003 Mercedes SL-Class (R230) Service and Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL-Class Model Code: R230 Year: 2003 Codes Chassis Code: R230 Generation Generation Name: Third Generation R230 Generation Years: 2001-2011 👋 Introduction Market Position Positioning: Flagship luxury grand tourer with advanced technology and performance. Competitive Analysis Competitors 2003: Porsche 911, BMW 6 Series (E63/E64), Jaguar XK8/XKR, Aston Martin DB7. Key Features Design: Elegant roadster design with retractable vario-roof (hardtop convertible). Technology: Introduction of Active Body Control (ABC) suspension, bi-xenon headlights, COMAND infotainment. Interior Quality: Premium materials, sophisticated interior design, and advanced comfort features. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul for all applicable engine variants. Transmission: Service, repair, and diagnostics for automatic transmissions. Suspension: Active suspension system (ABC) diagnosis, repair, and component replacement. Brakes: Hydraulic brake system, ABS, ESP, brake pad/rotor replacement, fluid service. Electrical System: Comprehensive wiring diagrams, diagnosis of ECUs, sensors, actuators, lighting, and comfort systems. Body And Chassis: Convertible top mechanism (Vario-Roof), body panel repair, chassis components, climate control. Interior: Seat systems, dashboard, trim, and comfort features. Cooling System: Radiator, fans, coolant, thermostat, and related components. Fuel System: Fuel pump, injectors, lines, and emissions control. Exhaust System: Catalytic converters, mufflers, and exhaust manifolds. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections. Troubleshooting: Diagnostic flowcharts and fault code interpretation. Repair: Step-by-step repair procedures for all major components and systems. Overhaul: Complete engine and transmission rebuild procedures. Diagnosis: Advanced diagnostic techniques utilizing Mercedes-Benz specific tools (e.g., STAR Diagnosis). Technical Depth Depth: Vehicle-specific and technician-level accuracy, not generic information. 📊 Manual Specifications File Format Format Detail: Likely a searchable PDF with high-resolution diagrams and illustrations. Print Quality Quality: High-quality digital reproduction of original factory documentation. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Variant: SL500 Engine Code: M113 Engine Type: 4.7L V8 SOHC (3 valves per cylinder) Performance Horsepower: 302 hp @ 6000 rpm Torque: 339 lb-ft @ 3250 rpm Fuel System Fuel Delivery: Sequential multi-point fuel injection (Bosch Motronic ME2.8) Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) Technical Details Bore X Stroke: 97.0 mm x 79.0 mm Compression Ratio: 10.0:1 🔧 Transmission Standard Transmission Type: 5-speed automatic with Touchshift Transmission Code: 722.6 Features Transmission Features: Electronically controlled, adaptive shift programs, manual shifting mode. Fluid Specifications Transmission Fluid Type: MB Specification 236.14 (e.g., Mobil ATF 134, Pentosin ATF1) 📐 Dimensions Exterior Length: 176.7 inches (4488 mm) Width: 71.7 inches (1821 mm) Height: 52.0 inches (1321 mm) Wheelbase: 98.8 inches (2509 mm) Weights Curb Weight: 4045 lbs (1835 kg) Gross Vehicle Weight Rating: 4916 lbs (2230 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: Not rated (as typical for this class/era) IIHS Side Impact: Not rated (as typical for this class/era) Active Features Stability Control: Electronic Stability Program (ESP) Braking Assist: Anti-lock Braking System (ABS), Brake Assist (BAS) Passive Features Airbags: Front airbags, side airbags, head protection airbags, rollover protection system. Seatbelts: Three-point inertia-reel seatbelts with pretensioners and belt force limiters. 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation) system with CD player, radio, optional navigation. Display: Central color display integrated into the dashboard. Driver Assistance Adaptive Cruise Control: Optional DISTRONIC adaptive cruise control. Parking Assist: Optional Parktronic parking sensors. Connectivity Telephony: Optional integrated hands-free telephone system (often requiring a specific phone cradle). Convenience Keyless Go: Optional Keyless-Go system for starting and accessing the vehicle. Comfort Features Seats: Multi-contour, heated, and ventilated front seats with memory function. 🔧 Maintenance Service Intervals Oil Change Interval: Variable, typically indicated by 'Service A' or 'Service B' via the instrument cluster (e.g., every 10,000 miles or 1 year). Major Service Interval: Refer to manual for specific mileage/time-based intervals for spark plugs, transmission fluid, etc. (e.g., transmission fluid often recommended around 60,000 miles). Fluid Specifications Engine Oil Type: MB 229.5 (e.g., Mobil 1 0W-40 Synthetic) Engine Oil Capacity: 8.5 quarts (8.0 liters) with filter change Coolant Type: MB Specification 325.0 or 326.0 (Antifreeze/Coolant) Brake Fluid Type: DOT 4 Plus (MB Specification 331.0) Known Issues Abc Suspension: Leaking ABC hydraulic lines, strut failures, pump issues, ABC fluid degradation. Vario Roof: Hydraulic leaks in the roof system, micro-switch failures, pump or cylinder issues. Ignition Coils: Individual coil pack failures leading to misfires. Trunk Pump Failures: Failure of the electro-hydraulic pump unit for the trunk/convertible top. Mass Air Flow Sensor: Sensor can become contaminated or fail, affecting engine performance. 📚 Vehicle History Brand Heritage Heritage: Mercedes-Benz has a long and distinguished history of producing high-performance luxury sports cars and roadsters dating back to the Silver Arrows era and iconic models like the 300 SL 'Gullwing'. Model Evolution R230...
MB Specification 236.14 (e.g., Mobil ATF 134, Pentosin ATF1)
📐 Dimensions
Exterior
Length:
176.7 inches (4488 mm)
Width:
71.7 inches (1821 mm)
Height:
52.0 inches (1321 mm)
Wheelbase:
98.8 inches (2509 mm)
Weights
Curb Weight:
4045 lbs (1835 kg)
Gross Vehicle Weight Rating:
4916 lbs (2230 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated (as typical for this class/era)
IIHS Side Impact:
Not rated (as typical for this class/era)
Active Features
Stability Control:
Electronic Stability Program (ESP)
Braking Assist:
Anti-lock Braking System (ABS), Brake Assist (BAS)
Passive Features
Airbags:
Front airbags, side airbags, head protection airbags, rollover protection system.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners and belt force limiters.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system with CD player, radio, optional navigation.
Display:
Central color display integrated into the dashboard.
Driver Assistance
Adaptive Cruise Control:
Optional DISTRONIC adaptive cruise control.
Parking Assist:
Optional Parktronic parking sensors.
Connectivity
Telephony:
Optional integrated hands-free telephone system (often requiring a specific phone cradle).
Convenience
Keyless Go:
Optional Keyless-Go system for starting and accessing the vehicle.
Comfort Features
Seats:
Multi-contour, heated, and ventilated front seats with memory function.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, typically indicated by 'Service A' or 'Service B' via the instrument cluster (e.g., every 10,000 miles or 1 year).
Major Service Interval:
Refer to manual for specific mileage/time-based intervals for spark plugs, transmission fluid, etc. (e.g., transmission fluid often recommended around 60,000 miles).
Fluid Specifications
Engine Oil Type:
MB 229.5 (e.g., Mobil 1 0W-40 Synthetic)
Engine Oil Capacity:
8.5 quarts (8.0 liters) with filter change
Coolant Type:
MB Specification 325.0 or 326.0 (Antifreeze/Coolant)
Hydraulic leaks in the roof system, micro-switch failures, pump or cylinder issues.
Ignition Coils:
Individual coil pack failures leading to misfires.
Trunk Pump Failures:
Failure of the electro-hydraulic pump unit for the trunk/convertible top.
Mass Air Flow Sensor:
Sensor can become contaminated or fail, affecting engine performance.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long and distinguished history of producing high-performance luxury sports cars and roadsters dating back to the Silver Arrows era and iconic models like the 300 SL 'Gullwing'.
Model Evolution
R230 Introduction:
The R230 SL-Class replaced the R129 SL-Class and introduced a modern, sleeker design and significant technological advancements.
R230 Facelift 2003:
While the R230 debuted in 2001/2002, the 2003 model year represents an early production iteration before subsequent significant styling and mechanical updates (e.g., facelift in 2006).
Production
Manufacturing Location:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 2003 model year might vary, the R230 SL-Class generally received critical acclaim for its engineering, luxury, and performance from major automotive publications during its tenure.
Ratings
Reliability Perception:
Historically, Mercedes-Benz models of this era are known for robust build quality, though complex systems like ABC require diligent maintenance to ensure long-term reliability.
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