The Mercury Milan, produced from 2006 to 2009, is a mid-size sedan built on a versatile platform, sharing its foundation with global models. This vehicle offered a distinct European-inspired styling, setting it apart from many mainstream competitors. Powering the Milan were efficient engine options, including a 2.3L inline-four and a more potent 3.0L V6, both featuring Electronic Fuel Injection. The Milan was available with a 5-speed manual or a 6-speed automatic transmission, catering to diverse driver preferences. Safety was a key consideration, with standard Anti-lock Braking System (ABS) and front airbags, and optional side and curtain airbags, contributing to generally favorable crash test ratings. This comprehensive workshop service repair manual in English provides factory-level technical information for the Mercury Milan. It covers all essential aspects of vehicle maintenance and repair, including detailed procedures for engine service, transmission repair, brake systems, electrical diagnostics with wiring diagrams, suspension, steering, cooling, fuel systems, chassis, body, emissions, and HVAC. The manual offers extensive troubleshooting guides, step-by-step repair instructions with detailed substeps, and critical notes, cautions, and warnings. It is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the vehicle, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Mercury Model: Milan Year: 2007 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Market Segment: Mid-size sedan, positioned as a stylish and comfortable alternative Competitive Analysis Competitors: Competed with vehicles like the Toyota Camry, Honda Accord, Chevrolet Malibu, and Nissan Altima. Key Features Design Philosophy: Offered a more expressive European-inspired styling compared to some mainstream competitors, particularly within the Ford/Mercury lineup. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive factory service and repair Page Count Estimated Pages: Hundreds (specific count not provided but implied extensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Engine service and repair procedures, including disassembly and reassembly Transmission Service: Transmission service and repair for all configurations Brake System: Detailed brake system diagnosis, repair, and maintenance Electrical System: Complete electrical system diagnostics, including wiring diagrams Suspension Steering: Suspension and steering system repair and alignment procedures Cooling Fuel Systems: Cooling system, fuel injection, and fuel system servicing Chassis Body: Chassis and body repair, including interior and restraint systems Emission HVAC: Emission control systems and HVAC (Heater/Air Conditioning) service Engine Control: Engine control system diagnosis and repair Drive Axle: Differential and axle servicing Procedures Included Maintenance: General maintenance, periodic lubrication, and fluid changes Troubleshooting: Extensive troubleshooting guides for common and complex issues Repair Rebuild: Step-by-step repair and complete disassembly/reassembly procedures Electrical Diagnostics: Diagnosis and repair of electrical system faults, including wiring diagrams Technical Depth Depth: Detailed, in-depth factory-level technical information suitable for both DIY and professional mechanics Illustrations: Hundreds of photos and detailed illustrations, drawings, and enlarged insets for clarity Instruction Style: Numbered step-by-step instructions with detailed substeps, notes, cautions, and warnings 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac Print Quality Printability: Printable without restriction, allowing for full manual or section printing Binding Type Binding: N/A (Digital download) Paper Type Paper: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Options: Available with a 2.3L Duratec I4 and a 3.0L Duratec V6 Performance 2.3L Duratec Hp: Approximately 156 hp 3.0L Duratec V6 Hp: Approximately 203 hp Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Options: Likely offered with both manual and automatic transmissions depending on engine and trim. Optional Automatic Transmission: Commonly paired with a 6-speed automatic transmission (e.g., 6F50) for V6 models. Features Manual Transmission: A 5-speed manual transmission was likely available for the 2.3L engine. 📐 Dimensions Exterior Wheelbase: Approximately 107.4 inches (based on CD3 platform) Length: Approximately 191.8 inches Cargo Trunk Capacity: Around 15.6 cubic feet Weights Curb Weight: Varies by engine and trim, typically ranging from 3,300 to 3,600 lbs 🛡️ Safety Features Ratings NHTSA Frontal Crash: Likely received good ratings in NHTSA frontal crash tests. IIHS Crashworthiness: Generally performed well in IIHS crashworthiness evaluations, often earning 'Good' ratings. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Electronic Stability Control: Available Electronic Stability Control (ESC) Passive Features Airbags: Standard front airbags, with optional side and curtain airbags Seatbelts: Three-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Available premium audio systems, including SiriusXM satellite radio options. Navigation: Optional factory navigation system. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Auxiliary Input: Available auxiliary audio input jack. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles or 6 months, depending on oil type and driving conditions. Tire Rotation: Recommended every 5,000 to 7,500 miles Coolant Flush: Typically every 30,000 to 60,000 miles or 2-5 years Fluid Specifications Engine Oil Type: Likely SAE 5W-20...