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Mitsubishi 3000GT GTO 1991 Full Service Repair Manual

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The 1991 Mitsubishi 3000GT, also known as the GTO in Japan, represents a pinnacle of Japanese automotive engineering for its era. Positioned as a premium grand tourer, it competed with esteemed sports cars through its innovative technologies and performance-oriented design. Key features include advanced active aerodynamics with an active front spoiler and adjustable rear wing on select trims, sophisticated all-wheel-drive (AWD) and all-wheel-steering (AWS) systems for enhanced handling, and electronically controlled suspension (ECS). Powered by a 3.0L V6 engine, available in naturally aspirated or twin-turbo configurations, the 3000GT offered impressive horsepower and torque, making it a capable performer on the road. Its robust chassis and focus on driver engagement solidified its reputation as a technologically advanced and exciting vehicle. This comprehensive English-language service manual provides full repair coverage for the 1991 Mitsubishi 3000GT/GTO. It details all aspects of engine repair, including mechanical, fuel, ignition, and emissions systems, as well as transmission service for both manual and automatic variants. The manual also covers suspension, steering, brakes, and extensive electrical and electronic systems, complete with detailed wiring diagrams. Furthermore, it includes procedures for body and chassis repair, scheduled maintenance, troubleshooting, and diagnostics. This resource is designed to assist owners, mechanics, and technicians in maintaining, diagnosing, and repairing the vehicle to the highest standards, ensuring its continued performance and reliability. 🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT / GTO Year: 1991 👋 Introduction Market Position Positioning: The Mitsubishi 3000GT (GTO in Japan) was positioned as a premium, high-performance grand tourer, competing with established sports cars from Japan and Europe. Competitive Analysis Competitors: Competed with vehicles like the Nissan 300ZX (Z32), Toyota Supra (Mk3/Mk4), Mazda RX-7 (FC/FD), Porsche 944, and Chevrolet Corvette. Key Features Aerodynamics: Features advanced active aerodynamics, including an active front spoiler and adjustable rear wing (on specific trims), designed to optimize downforce at higher speeds. All Wheel Drive: Available with sophisticated all-wheel-drive (AWD) and all-wheel-steering (AWS) systems, enhancing handling and stability. Handling Technology: Incorporated advanced technologies like electronically controlled suspension (ECS) and active aerodynamics for superior on-road performance. 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair Page Count Estimated Page Count: Comprehensive (Specific count not provided, typical for full service manuals exceeds 500 pages) Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: All aspects of engine repair, rebuilding, and diagnostics, including: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, and engine electrical systems. Transmission: Repair and maintenance of both manual and automatic transmissions, including: Clutch, gearbox, torque converter, transmission control, and driveline components. Suspension Steering: Detailed procedures for suspension and steering system service, including: Springs, shock absorbers, control arms, power steering system, alignment specifications, and wheel bearings. Brakes: Comprehensive coverage of the braking system, including: Brake hydraulic system, ABS (Anti-lock Braking System), brake pads, rotors, calipers, parking brake, and bleeding procedures. Electrical Electronics: Extensive diagnostics and repair for the vehicle's electrical and electronic systems, including: Battery, charging system, starting system, lighting, instrument cluster, body electronics, comfort controls, and detailed wiring diagrams. Body Chassis: Repair and maintenance for body and chassis components, including: Exterior body panels, interior trim, doors, windows, locks, glass replacement, frame repair, and corrosion protection. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections, and lubrication procedures. Troubleshooting: Systematic diagnostic procedures and troubleshooting guides for common and complex issues. Repair Rebuild: Step-by-step instructions for component removal, installation, repair, and complete engine/transmission rebuilds. Diagnostics: Diagnostic charts, fault code explanations, and electrical testing procedures. Wiring Diagrams: Includes detailed wiring diagrams for all electrical systems, crucial for diagnosing electrical faults. Technical Depth Depth: Expert-level detail suitable for professional technicians and advanced DIY enthusiasts, covering everything from routine maintenance to complete vehicle restoration. Recalibration: Procedures for recalibrating sensors and electronic control units (ECUs) where applicable. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Binding Type Binding: Digital (PDF Download) Paper Type Media: Digital ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 (DOHC V6) Configuration: 3.0L SOHC V6 (Base models) / 3.0L DOHC V6 Twin-Turbo (VR-4 and GTO Twin-Turbo) Displacement: 2972 cc (181.4 cubic inches) Performance Horsepower: Naturally Aspirated: Approx. 222 hp @ 6000 rpm; Twin-Turbo: Approx. 300 hp @ 6000 rpm (JDM GTO Twin-Turbo), 300 hp @ 6000 rpm (USDM 3000GT VR-4) Torque: Naturally Aspirated: Approx. 205 lb-ft @ 4000 rpm; Twin-Turbo: Approx. 307 lb-ft @ 3500 rpm (JDM GTO Twin-Turbo), 307 lb-ft @ 3000 rpm (USDM 3000GT VR-4) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Cooling System Cooling Method: Water-cooled 🔧 Transmission Standard Transmission Type Na: 5-speed manual (Naturally Aspirated models) Optional Transmission Type At: 4-speed automatic (Naturally Aspirated and VR-4 models) Transmission Type Turbo Manual: 5-speed manual (VR-4 Twin-Turbo models) Features AWD Aws: Active All-Wheel Drive (4WD) and All-Wheel Steering (AWS) systems available on VR-4...
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Mitsubishi 3000GT GTO 1991 Full Service Repair ManualMitsubishi 3000GT GTO 1991 Full Service Repair ManualMitsubishi 3000GT GTO 1991 Full Service Repair ManualMitsubishi 3000GT GTO 1991 Full Service Repair Manual
The 1991 Mitsubishi 3000GT, also known as the GTO in Japan, represents a pinnacle of Japanese automotive engineering for its era. Positioned as a premium grand tourer, it competed with esteemed sports cars through its innovative technologies and performance-oriented design. Key features include advanced active aerodynamics with an active front spoiler and adjustable rear wing on select trims, sophisticated all-wheel-drive (AWD) and all-wheel-steering (AWS) systems for enhanced handling, and electronically controlled suspension (ECS). Powered by a 3.0L V6 engine, available in naturally aspirated or twin-turbo configurations, the 3000GT offered impressive horsepower and torque, making it a capable performer on the road. Its robust chassis and focus on driver engagement solidified its reputation as a technologically advanced and exciting vehicle. This comprehensive English-language service manual provides full repair coverage for the 1991 Mitsubishi 3000GT/GTO. It details all aspects of engine repair, including mechanical, fuel, ignition, and emissions systems, as well as transmission service for both manual and automatic variants. The manual also covers suspension, steering, brakes, and extensive electrical and electronic systems, complete with detailed wiring diagrams. Furthermore, it includes procedures for body and chassis repair, scheduled maintenance, troubleshooting, and diagnostics. This resource is designed to assist owners, mechanics, and technicians in maintaining, diagnosing, and repairing the vehicle to the highest standards, ensuring its continued performance and reliability.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT / GTO
Year:
1991
👋 Introduction
Market Position
Positioning:
The Mitsubishi 3000GT (GTO in Japan) was positioned as a premium, high-performance grand tourer, competing with established sports cars from Japan and Europe.
Competitive Analysis
Competitors:
Competed with vehicles like the Nissan 300ZX (Z32), Toyota Supra (Mk3/Mk4), Mazda RX-7 (FC/FD), Porsche 944, and Chevrolet Corvette.
Key Features
Aerodynamics:
Features advanced active aerodynamics, including an active front spoiler and adjustable rear wing (on specific trims), designed to optimize downforce at higher speeds.
All Wheel Drive:
Available with sophisticated all-wheel-drive (AWD) and all-wheel-steering (AWS) systems, enhancing handling and stability.
Handling Technology:
Incorporated advanced technologies like electronically controlled suspension (ECS) and active aerodynamics for superior on-road performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair
Page Count
Estimated Page Count:
Comprehensive (Specific count not provided, typical for full service manuals exceeds 500 pages)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
All aspects of engine repair, rebuilding, and diagnostics, including: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, and engine electrical systems.
Transmission:
Repair and maintenance of both manual and automatic transmissions, including: Clutch, gearbox, torque converter, transmission control, and driveline components.
Suspension Steering:
Detailed procedures for suspension and steering system service, including: Springs, shock absorbers, control arms, power steering system, alignment specifications, and wheel bearings.
Brakes:
Comprehensive coverage of the braking system, including: Brake hydraulic system, ABS (Anti-lock Braking System), brake pads, rotors, calipers, parking brake, and bleeding procedures.
Electrical Electronics:
Extensive diagnostics and repair for the vehicle's electrical and electronic systems, including: Battery, charging system, starting system, lighting, instrument cluster, body electronics, comfort controls, and detailed wiring diagrams.
Body Chassis:
Repair and maintenance for body and chassis components, including: Exterior body panels, interior trim, doors, windows, locks, glass replacement, frame repair, and corrosion protection.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections, and lubrication procedures.
Troubleshooting:
Systematic diagnostic procedures and troubleshooting guides for common and complex issues.
Repair Rebuild:
Step-by-step instructions for component removal, installation, repair, and complete engine/transmission rebuilds.
Diagnostics:
Diagnostic charts, fault code explanations, and electrical testing procedures.
Wiring Diagrams:
Includes detailed wiring diagrams for all electrical systems, crucial for diagnosing electrical faults.
Technical Depth
Depth:
Expert-level detail suitable for professional technicians and advanced DIY enthusiasts, covering everything from routine maintenance to complete vehicle restoration.
Recalibration:
Procedures for recalibrating sensors and electronic control units (ECUs) where applicable.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
Digital (PDF Download)
Paper Type
Media:
Digital
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72 (DOHC V6)
Configuration:
3.0L SOHC V6 (Base models) / 3.0L DOHC V6 Twin-Turbo (VR-4 and GTO Twin-Turbo)
Displacement:
2972 cc (181.4 cubic inches)
Performance
Horsepower:
Naturally Aspirated: Approx. 222 hp @ 6000 rpm; Twin-Turbo: Approx. 300 hp @ 6000 rpm (JDM GTO Twin-Turbo), 300 hp @ 6000 rpm (USDM 3000GT VR-4)
Torque:
Naturally Aspirated: Approx. 205 lb-ft @ 4000 rpm; Twin-Turbo: Approx. 307 lb-ft @ 3500 rpm (JDM GTO Twin-Turbo), 307 lb-ft @ 3000 rpm (USDM 3000GT VR-4)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Water-cooled
🔧 Transmission
Standard
Transmission Type Na:
5-speed manual (Naturally Aspirated models)
Optional
Transmission Type At:
4-speed automatic (Naturally Aspirated and VR-4 models)
Transmission Type Turbo Manual:
5-speed manual (VR-4 Twin-Turbo models)
Features
AWD Aws:
Active All-Wheel Drive (4WD) and All-Wheel Steering (AWS) systems available on VR-4 models.
📐 Dimensions
Exterior
Length:
Approx. 4515 mm (177.8 inches)
Width:
Approx. 1840 mm (72.4 inches)
Height:
Approx. 1250 mm (49.2 inches)
Weights
Curb Weight Na:
Approx. 1550 kg (3417 lbs)
Curb Weight Vr4:
Approx. 1750 kg (3858 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Specific official crash test ratings for the 1991 model year may be limited; however, the chassis was designed with safety in mind for its era.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on VR-4 models, optional on some other trims.
Aws:
Active All-Wheel Steering (AWS) system available, enhancing low-speed maneuverability and high-speed stability.
Passive Features
Airbags:
Driver's side airbag standard.
Seatbelts:
Three-point front seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Premium audio systems were available, often with cassette decks and CD players in higher trims.
Driver Assistance
Cruise Control:
Electronic cruise control standard on most models.
Connectivity
Diagnostics Ports:
On-board diagnostics (OBD-I) port for engine management system readings.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 3,750-5,000 miles or 6 months, whichever comes first (Refer to manual for exact specifications based on driving conditions).
Timing Belt:
Recommended replacement every 56,000-60,000 miles or 4-5 years due to the interference engine design.
Fluid Specifications
Engine Oil:
API SG or SH, SAE 10W-30 or 10W-40 (Consult manual for specific viscosity and type based on climate).
Coolant:
Ethylene glycol based coolant, typically a 50/50 mixture with distilled water. Specific capacity varies by model.
Transmission Fluid At:
Mitsubishi DIA QUEEN ATF SP-II or equivalent (Consult manual for exact specification).
Transmission Fluid Mt:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90.
Known Issues
Ecs Failure:
Electronic Control Suspension (ECS) components can be prone to failure or degradation over time, leading to ride height or dampening issues.
Aws Actuators:
All-Wheel Steering (AWS) actuators and sensors can fail, disabling the system.
Turbo Wear:
Turbochargers on VR-4 models require meticulous maintenance; neglect can lead to premature wear and failure.
Tdc Sensor:
Failure of the Top Dead Center (TDC) sensor can cause starting issues or engine stalling.
📚 Vehicle History
Brand Heritage
Heritage Connection:
Built upon Mitsubishi's growing reputation for performance and technology in the late 1980s and early 1990s, following successes with models like the Starion and Galant VR-4.
Model Evolution
Generation:
First generation (Z16A platform) of the 3000GT/GTO, debuting in 1990 for the 1991 model year.
Production
Production Start Year:
1990
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
The 3000GT/GTO was generally well-received by automotive press for its technological innovation and performance capabilities at the time of its release.
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