🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Year: 1991 Codes Chassis Code: D22A (coupe), D27A (spyder) Platform: Mitsubishi E platform (also shared with Eagle Talon and Plymouth Laser) 👋 Introduction Market Position Segment: Compact sports coupe/convertible Target Audience: Enthusiasts, DIY mechanics, professional automotive technicians. Competitive Analysis Competitors: Mazda MX-6, Toyota Celica, Honda Prelude, Nissan 240SX, Ford Probe. Key Features Design Philosophy: Aerodynamic styling, front-engine, front-wheel drive (or optional all-wheel drive), sporty handling. Unique Selling Points: Available turbocharged engines, optional AWD, distinctive styling, aggressive performance for its class. 📋 Manual Details Coverage Areas Coverage: Complete service and repair information for the 1991 Mitsubishi Eclipse. Page Count Page Count: Estimated 1000+ pages (typical for factory service manuals of this era). Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (dismantling, assembly, inspection), engine management systems (EFI, ignition), emissions control systems, cooling system, lubrication system, fuel system. Transmission Systems: Manual transmission (F5M33, F5M23), automatic transmission (A543), clutch system, transfer case (for AWD models). Drivetrain Systems: Front-wheel drive (FWD), All-wheel drive (AWD) system, differentials, driveshafts, axles. Suspension And Steering: Front suspension (MacPherson struts), rear suspension (independent multi-link), power steering system, steering column. Brake Systems: Front disc brakes, rear drum/disc brakes (depending on trim), anti-lock braking system (ABS) for equipped models, parking brake. Electrical Systems: 12V electrical system, battery, charging system (alternator), starting system, lighting system, instrumentation, power windows, power door locks, audio system wiring, fuse box and relay locations. HVAC Systems: Heating, ventilation, and air conditioning (HVAC) system operation, diagnosis, and repair. Body And Interior: Body panel removal and installation, interior trim, door mechanisms, hood, trunk, glass replacement. Procedures Included Maintenance Procedures: Routine maintenance (oil changes, filter replacements, tune-ups), spark plug replacement, belt inspection and replacement, fluid checks and changes. Repair Procedures: Engine overhaul, transmission repair, brake caliper and rotor replacement, suspension component replacement, electrical component diagnosis and repair, fuel injector service. Troubleshooting Guides: Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems. Special Tools: Identification of specific tools required for certain repair procedures. Technical Depth Depth: Comprehensive, covering basic maintenance to complex engine and transmission overhauls. Includes detailed diagrams, specifications, and diagnostic procedures. 📊 Manual Specifications File Format File Format: Searchable PDF Print Quality Print Quality: High-resolution scans, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Code: 4G63 (DOHC) Engine 1 Type: 2.0L Inline-4 Turbocharged Engine 1 Displacement: 1997 cc Engine 1 Horsepower: 195 hp @ 6000 rpm Engine 1 Torque: 203 lb-ft @ 3500 rpm Engine 1 Compression Ratio: 8.5:1 Secondary Engine Engine 2 Code: 4G63 (SOHC) Engine 2 Type: 2.0L Inline-4 Naturally Aspirated Engine 2 Displacement: 1997 cc Engine 2 Horsepower: 135 hp @ 6000 rpm Engine 2 Torque: 137 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Management Ignition System: Electronic ignition with distributor 🔧 Transmission Standard Transmission Type Base: 5-speed manual Optional Transmission Type Optional: 4-speed automatic Features AWD Availability: Available on turbocharged models with 5-speed manual transmission. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 75W-85 (check specific manual for exact fill). Automatic Transmission Fluid: Mitsubishi DiaQueen J3 or equivalent ATF SP-II (check specific manual for exact fill). 📐 Dimensions Exterior Length: Approx. 172.2 inches (4374 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 50.0 inches (1270 mm) Wheelbase: Approx. 98.7 inches (2507 mm) Weights Curb Weight: Approx. 2800 - 3100 lbs (1270 - 1406 kg), varies by trim and drivetrain. Wheels And Tires Wheel Size Base: 16 inch alloy wheels Tire Size Base: 205/55R16 Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features Ratings NHTSA Ratings: N/A (Crash testing protocols and reporting were different in 1991; specific NHTSA ratings not readily available for this model year.) Active Features Braking: Optional Anti-lock Braking System (ABS) on some models. Passive Features Airbags: Driver-side airbag standard on most models. Seatbelts: Three-point seatbelts with pretensioners. Body Structure: Reinforced safety cage construction. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player with optional CD changer. Basic speaker system. Driver Assistance Cruise Control: Available as an option on most trims. Connectivity Antenna: Power antenna on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 3 months, whichever comes first (using API SG or equivalent). Engine Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Spark Plug Replacement: Every 30,000 miles (48,000 km) for standard plugs; platinum plugs may have longer intervals (check specific engine). Recommended plug: NGK BKR6E-11 (for turbo) or BKR5E-11 (for NA). Timing Belt Replacement: Every 60,000 miles (96,000 km) or 5 years for the 4G63 engine. This...
Front suspension (MacPherson struts), rear suspension (independent multi-link), power steering system, steering column.
Brake Systems:
Front disc brakes, rear drum/disc brakes (depending on trim), anti-lock braking system (ABS) for equipped models, parking brake.
Electrical Systems:
12V electrical system, battery, charging system (alternator), starting system, lighting system, instrumentation, power windows, power door locks, audio system wiring, fuse box and relay locations.
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system operation, diagnosis, and repair.
Body And Interior:
Body panel removal and installation, interior trim, door mechanisms, hood, trunk, glass replacement.
Procedures Included
Maintenance Procedures:
Routine maintenance (oil changes, filter replacements, tune-ups), spark plug replacement, belt inspection and replacement, fluid checks and changes.
Repair Procedures:
Engine overhaul, transmission repair, brake caliper and rotor replacement, suspension component replacement, electrical component diagnosis and repair, fuel injector service.
Troubleshooting Guides:
Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems.
Special Tools:
Identification of specific tools required for certain repair procedures.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complex engine and transmission overhauls. Includes detailed diagrams, specifications, and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution scans, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
4G63 (DOHC)
Engine 1 Type:
2.0L Inline-4 Turbocharged
Engine 1 Displacement:
1997 cc
Engine 1 Horsepower:
195 hp @ 6000 rpm
Engine 1 Torque:
203 lb-ft @ 3500 rpm
Engine 1 Compression Ratio:
8.5:1
Secondary Engine
Engine 2 Code:
4G63 (SOHC)
Engine 2 Type:
2.0L Inline-4 Naturally Aspirated
Engine 2 Displacement:
1997 cc
Engine 2 Horsepower:
135 hp @ 6000 rpm
Engine 2 Torque:
137 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Engine Management
Ignition System:
Electronic ignition with distributor
🔧 Transmission
Standard
Transmission Type Base:
5-speed manual
Optional
Transmission Type Optional:
4-speed automatic
Features
AWD Availability:
Available on turbocharged models with 5-speed manual transmission.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 75W-85 (check specific manual for exact fill).
Automatic Transmission Fluid:
Mitsubishi DiaQueen J3 or equivalent ATF SP-II (check specific manual for exact fill).
📐 Dimensions
Exterior
Length:
Approx. 172.2 inches (4374 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 50.0 inches (1270 mm)
Wheelbase:
Approx. 98.7 inches (2507 mm)
Weights
Curb Weight:
Approx. 2800 - 3100 lbs (1270 - 1406 kg), varies by trim and drivetrain.
Wheels And Tires
Wheel Size Base:
16 inch alloy wheels
Tire Size Base:
205/55R16
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A (Crash testing protocols and reporting were different in 1991; specific NHTSA ratings not readily available for this model year.)
Active Features
Braking:
Optional Anti-lock Braking System (ABS) on some models.
Passive Features
Airbags:
Driver-side airbag standard on most models.
Seatbelts:
Three-point seatbelts with pretensioners.
Body Structure:
Reinforced safety cage construction.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD changer. Basic speaker system.
Driver Assistance
Cruise Control:
Available as an option on most trims.
Connectivity
Antenna:
Power antenna on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first (using API SG or equivalent).
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard plugs; platinum plugs may have longer intervals (check specific engine). Recommended plug: NGK BKR6E-11 (for turbo) or BKR5E-11 (for NA).
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 5 years for the 4G63 engine. This is a critical maintenance item.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.2 US quarts (4.0 liters) with filter change (for 4G63 engines). Verify in manual.
Coolant Type:
Ethylene glycol based coolant (green) with a 50/50 mix of antifreeze and distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Turbo Seal Failure:
Premature turbocharger seal failure can lead to oil consumption and smoking, often due to heat and lack of proper cool-down procedures.
Timing Belt Tensioner:
Failure of the timing belt tensioner can cause belt slippage and catastrophic engine damage.
Oxygen Sensor Failure:
Oxygen sensors can degrade over time, affecting fuel economy and emissions.
Power Steering Pump Leaks:
Common leaks can develop from the power steering pump or hoses.
Clutch Wear:
Clutch wear is typical for manual transmissions, especially in performance-oriented driving.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors has a long history of automotive production, known for its engineering prowess, especially in turbocharged engines and four-wheel-drive systems.
Model Evolution
Eclipse Generation 1:
The first generation Eclipse (1990-1994) was a collaboration between Mitsubishi and Chrysler (Diamond-Star Motors). It was available as a coupe and later a convertible (Spyder).
1991 Model Year Updates:
The 1991 model year saw minor refinements, including potentially new wheel designs or minor trim adjustments. The core mechanicals and styling remained consistent with the 1990 launch.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Mitsubishi Eclipse GSX (turbo, AWD) was named to Car and Driver's 10 Best list for 1991, highlighting its performance and value.
Le choix d'une sélection entraîne l'actualisation de la page entière.