Mitsubishi Evo 5 1998 1999 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution V (Evo 5) Model Code: CP9A Generation: Fifth Generation Production Years Covered: 1998-1999 👋 Introduction Market Position Vehicle Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiasts, tuners, rally drivers, and owners requiring in-depth service knowledge Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale Key Features Vehicle Type: AWD Turbocharged Performance Sedan Rally Heritage: Homologated for Group A rally racing, built for extreme performance and durability Technical Advancements: Advanced AYC system, robust powertrain, upgraded chassis and braking compared to earlier Evos Manual Value Primary Benefit: Enables owners and technicians to perform all necessary maintenance, diagnostics, and repairs correctly and efficiently. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Pages: Hundreds (Exact count varies by compilation, but extensive) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 4G63T DOHC (2.0L Turbocharged) Powertrain: Engine, Clutch, Transmission (Manual & Automatic Variants), Differentials (Front, Center, Rear) Drivetrain: All-Wheel Drive (AYC - Active Yaw Control), Driveshafts, Axles Suspension: Front McPherson Strut, Rear Multi-link, Springs, Dampers, Bushings, Anti-roll Bars Brakes: Front Brembo Ventilated Discs, Rear Solid Discs, ABS (Anti-lock Braking System) Steering: Power Rack and Pinion Electrical: Battery, Charging System, Ignition System, Lighting, Gauges, ECUs, Wiring Diagrams Fuel System: Fuel Injection (MPI), Fuel Pump, Injectors, Fuel Pressure Regulator, Fuel Tank Cooling System: Radiator, Fan, Water Pump, Thermostat, Coolant Passages Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler Body And Frame: Chassis, Body Panels, Doors, Hood, Trunk, Bumpers, Glass Interior: Seats, Dashboard, Trim, HVAC System (Heating, Ventilation, Air Conditioning) Diagnostics: Troubleshooting guides, DTCs (Diagnostic Trouble Codes), Repair procedures Procedures Included Maintenance: Routine service, oil changes, filter replacements, spark plug replacement, timing belt inspection/replacement Repair: Engine rebuild, transmission overhaul, brake caliper replacement, suspension component renewal, electrical system repair Diagnostics And Troubleshooting: Step-by-step diagnostic flows for various symptoms and fault codes Specifications: Torque specifications, clearances, fluid capacities, diagnostic values Special Tools: Identification of necessary special tools for specific repairs Wiring Diagrams: Detailed electrical schematics for all systems Technical Depth Depth: Comprehensive factory-level repair and maintenance information Detail Level: Detailed step-by-step instructions, exploded diagrams, component identification Diagnostic Capability: Advanced diagnostics for engine management, AYC system, and other electronic controls Rebuild Procedures: Complete engine and transmission overhaul procedures 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content (OCR'd PDF) Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type For Printed: N/A (Digital PDF download, user prints and binds) Paper Type Paper Type For Printed: N/A (Digital PDF download, user prints on desired paper) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged Displacement: 1997 cc (2.0 Liters) Performance Horsepower Ps: 280 PS (JDM Spec), approximately 276 hp (DIN) Torque Nm: 352 Nm (260 lb-ft) at 3000 RPM (JDM Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (High Octane Recommended) Engine Management ECU: Engine Control Unit (ECU) with direct ignition Turbocharger Turbo Model: TD05HR-16G Engine Internals Piston Type: Forged Connecting Rods: Forged 🔧 Transmission Standard Transmission Type: 5-speed Manual (Getrag G5M-R or similar Mitsubishi F5MXX) Optional Transmission Type Optional: 4-speed Automatic (Less common for performance variants) Features Gear Ratios: Specific gear ratios provided in manual Fluid Specifications Manual Transmission Fluid: GL-4 or GL-5 SAE 75W-90 Gear Oil (Verify specific Mitsubishi recommendation) Automatic Transmission Fluid: Dexron III or equivalent (for automatic variants) 📐 Dimensions Exterior Length: Approx. 4,350 mm (171.3 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase: Approx. 2,600 mm (102.4 in) Weights Curb Weight: Approx. 1,370 kg (3,020 lbs) for GSR model Gross Vehicle Weight Rating: Refer to vehicle placard or manual 🛡️ Safety Features Ratings Crash Test Ratings: Limited official crash test data from independent agencies during its era; primarily designed for motorsport homologation. Active Features AWD System: Advanced All-Wheel Drive with Active Yaw Control (AYC) for enhanced stability and cornering ABS: Anti-lock Braking System (ABS) standard Passive Features Airbags: Driver and Passenger Airbags (Standard) Seatbelts: 3-point seatbelts with pretensioners Chassis Design: Reinforced chassis for rally homologation 💡 Technology Features Infotainment Audio System: Basic AM/FM Radio with CD Player or Cassette Player (OEM unit) Navigation: N/A (Navigation systems were not standard or widely available in this era for this model) Driver Assistance Traction Control: Limited to AWD system; no electronic traction control in the modern sense beyond ABS. Connectivity Bluetooth: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 km (3,000-4,500 miles) or 6 months, more frequent under hard driving. Timing Belt Replacement: Recommended every 90,000-100,000 km (55,000-60,000 miles) or 7 years, whichever comes first. Spark Plug Replacement: Refer to manual for specific type and interval,...