Mitsubishi EVO X Lancer Evolution 2010 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Model Alias: Evolution X, Evo X, CZ4A Year: 2010 Codes Chassis Code: CZ4A 👋 Introduction Market Position Segment: Compact Sport Sedan, Performance Car Segment. Reputation: Renowned for its rally heritage, AWD system, and potent turbocharged engine. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart, Volkswagen Golf GTI. Key Features All Wheel Drive: Advanced S-AWC (Super All-Wheel Control) system with ACD (Active Center Differential) and AYC (Active Yaw Control). Engine: Powerful 4B11T turbocharged 2.0-liter inline-4 engine. Transmission Options: Available with a 5-speed manual transmission or a 6-speed TC-SST (Twin Clutch-SST) automated manual transmission. Suspension: Performance-tuned MacPherson strut front and multi-link rear suspension. 📋 Manual Details Coverage Areas Diagnostic Procedures: Extensive troubleshooting flowcharts and diagnostic procedures for all major systems. Repair Information: Detailed step-by-step repair instructions for mechanical, electrical, and body components. Maintenance Schedules: Comprehensive recommended maintenance intervals and procedures. Specifications: Torque specifications, fluid capacities, electrical diagrams, component dimensions. Wiring Diagrams: Full electrical system wiring diagrams for all circuits. Page Count Estimated Pages: Over 3000 pages (typical for a complete factory manual of this era). Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Manual & SST), Transfer Case, Drivetrain Components (AYC, ACD). Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, EBD), Wheels, Tires. Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, HVAC, Audio, SRS (Airbag), Security Systems. Body And Trim: Exterior body panels, interior trim, doors, windows, seats, HVAC system. Diagnostics And Troubleshooting: OBD-II diagnostics, trouble codes (DTCs), circuit testing, component testing. Procedures Included Engine Rebuild: Complete engine disassembly, inspection, overhaul, and reassembly procedures. Transmission Service: Manual transmission clutch service, SST (Sport Shift Transmission) fluid changes and diagnostics. Suspension And Steering Repair: Alignment specifications, shock absorber replacement, power steering system service. Brake System Overhaul: Brake pad and rotor replacement, caliper service, ABS system bleeding. Electrical Component Replacement: Alternator, starter motor, battery, sensors, actuators, ECU replacement. Body Panel Replacement: Fender, hood, bumper, door panel removal and installation. Technical Depth Depth Level: Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds. Diagnostic Tools: Information relevant for use with MUT-III (Mitsubishi's diagnostic tool) and general OBD-II scanners. Special Tools: Lists and descriptions of required special tools for specific procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content for quick access to information. Print Quality Quality: High-resolution scans of original factory documentation. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Code: 4B11T Engine Type: Inline 4-cylinder, DOHC, 16-valve, MIVEC, Turbocharged & Intercooled Displacement: 1998 cc (2.0 Liters) Performance Horsepower Hp: Approx. 295 hp @ 6000 rpm (U.S. Spec) Torque Lb Ft: Approx. 300 lb-ft @ 4000 rpm (U.S. Spec) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) with Electronic Fuel Pump Fuel Type: Unleaded Premium Gasoline (91 octane or higher recommended) Engine Management ECU: Engine Control Module (ECM) - specific part numbers would be detailed in the manual. 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 6-Speed Twin Clutch-SST (Sport Shift Transmission) Automatic Features Drivetrain Type: All-Wheel Drive (AWD) with S-AWC system Acd Ayc: Active Center Differential (ACD) and Active Yaw Control (AYC) integrated with S-AWC. 📐 Dimensions Exterior Length: 176.0 inches (4470 mm) Width: 71.5 inches (1815 mm) Height: 58.3 inches (1480 mm) Wheelbase: 104.5 inches (2655 mm) Weights Curb Weight Manual: Approx. 3417 lbs (1550 kg) Curb Weight Sst: Approx. 3571 lbs (1620 kg) 🛡️ Safety Features Ratings NHTSA Front Crash: 5-Star (for models tested) IIHS Side Impact: Good (for models tested) Active Features ABS: Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) Traction Control: Active Stability Control (ASC) / Traction Control System (TCL) Passive Features Airbags: Front, Side, and Curtain Airbags (SRS) Seatbelts: Pretensioner and Force Limiter Seatbelts 💡 Technology Features Infotainment Head Unit: Rockford-Fosgate premium audio system available on higher trims, standard Mitsubishi CD/MP3 audio. Driver Assistance Cruise Control: Standard cruise control. Keyless Entry Start: Keyless operation system (KOS) with push-button start available on higher trims. Connectivity Bluetooth: Bluetooth hands-free and audio streaming available on higher trims. 🔧 Maintenance Service Intervals Oil Change: Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe driving conditions), 7,500 miles (12,000 km) or 12 months (normal driving conditions). Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Spark Plug Replacement: Approx. 30,000-45,000 miles (48,000-72,000 km) depending on plug type. Fluid Specifications Engine Oil: SAE 0W-30 or 5W-30 Synthetic (API SN, ILSAC GF-5 compliant). Refer to manual for exact specifications and capacity. Coolant: Mitsubishi Super Long Life Coolant (SLLC) or equivalent HOAT coolant (Pink). Transmission Fluid Manual: API GL-4 SAE 75W-85 or 75W-90 Gear Oil. Consult manual for specific...
Active Center Differential (ACD) and Active Yaw Control (AYC) integrated with S-AWC.
📐 Dimensions
Exterior
Length:
176.0 inches (4470 mm)
Width:
71.5 inches (1815 mm)
Height:
58.3 inches (1480 mm)
Wheelbase:
104.5 inches (2655 mm)
Weights
Curb Weight Manual:
Approx. 3417 lbs (1550 kg)
Curb Weight Sst:
Approx. 3571 lbs (1620 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star (for models tested)
IIHS Side Impact:
Good (for models tested)
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control:
Active Stability Control (ASC) / Traction Control System (TCL)
Passive Features
Airbags:
Front, Side, and Curtain Airbags (SRS)
Seatbelts:
Pretensioner and Force Limiter Seatbelts
💡 Technology Features
Infotainment
Head Unit:
Rockford-Fosgate premium audio system available on higher trims, standard Mitsubishi CD/MP3 audio.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry Start:
Keyless operation system (KOS) with push-button start available on higher trims.
Connectivity
Bluetooth:
Bluetooth hands-free and audio streaming available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe driving conditions), 7,500 miles (12,000 km) or 12 months (normal driving conditions).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Approx. 30,000-45,000 miles (48,000-72,000 km) depending on plug type.
Fluid Specifications
Engine Oil:
SAE 0W-30 or 5W-30 Synthetic (API SN, ILSAC GF-5 compliant). Refer to manual for exact specifications and capacity.
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent HOAT coolant (Pink).
Transmission Fluid Manual:
API GL-4 SAE 75W-85 or 75W-90 Gear Oil. Consult manual for specific Mitsubishi PN.
Turbocharger wear (especially if not maintained with correct oil changes), potential head gasket issues on high-mileage/hard-driven examples, intake valve carbon buildup.
Transmission Common:
TC-SST transmission issues (grinding, slow shifts, overheating) if not properly maintained or if subjected to extreme use. Manual clutch wear.
AWD System Common:
ACD/AYC pump failure, sensor issues, or fluid leaks if not serviced.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Direct lineage from Mitsubishi's dominant World Rally Championship (WRC) cars.
Model Evolution
Generation:
Tenth generation Lancer Evolution, significantly redesigned from previous generations.
Platform:
Based on the Mitsubishi Lancer (GS platform) but heavily modified for performance.
Production
Production Years:
2007-2015 (This manual covers the 2010 model year).
Manufacturing Location:
Mizushima Plant, Okayama, Japan.
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive journalists for its handling, AWD capabilities, and raw performance.
Handling Awards:
Often cited as one of the best-handling cars in its class.
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