🏷️ Basic Information Identification Make: Mitsubishi Model: FD Series Forklift Trucks Product Name: Mitsubishi FD10 FD14 FD15 FD18 FD20 FD25 FD30 FD35A FG10 FG14 FG15 FG18 FG20 FG25 FG30 FG35A Forklift Trucks Workshop Service Repair Manual 99719-10100 Product Sku: 99719-10100 Codes Model Codes Covered: FD10, FD14, FD15, FD18, FD20, FD25, FD30, FD35A, FG10, FG14, FG15, FG18, FG20, FG25, FG30, FG35A 👋 Introduction Market Position Target Audience: Forklift technicians, maintenance departments, owner-operators, and repair shops. Value Proposition: Essential for efficient maintenance, accurate diagnostics, and cost-effective repairs of Mitsubishi FD/FG series forklifts. Competitive Analysis Comprehensiveness: Offers detailed technical data and procedures exceeding generic owner's manuals. Key Features Manufacturer Approved: Represents official factory service information, ensuring accuracy and reliability. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Downloadable Digital Format (Likely PDF) Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive forklift workshop manuals) 📖 Manual Coverage Systems Covered Engine System: Complete overhaul, maintenance, diagnostics, troubleshooting for gasoline and diesel engines specific to these models. Transmission System: Automatic (Torque Converter) transmission service, repair, adjustments, and troubleshooting. Hydraulic System: Lift and tilt mechanisms, steering hydraulics, pump, valve body, cylinder service, fluid specifications, and troubleshooting. Electrical System: Wiring diagrams, component testing (starter, alternator, ignition, lighting), battery service, sensor diagnostics. Braking System: Service and repair of drum or disc brakes, parking brake, adjustments, fluid specifications. Steering System: Power steering system maintenance, repair, and alignment procedures. Chassis And Frame: Frame inspection, maintenance of load wheels, drive wheels, mast assembly. Operator Compartment: Seat, controls, overhead guard, dashboard instrumentation. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, fluid level checks, battery maintenance. Troubleshooting Guides: Diagnostic flowcharts and common problem resolutions for all major systems. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment. Disassembly And Assembly: Detailed instructions for engine, transmission, hydraulic components, and mast. Torque Specifications: Precise torque values for critical fasteners across all systems. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including electrical component testing and hydraulic pressure checks. Rebuild Instructions: Comprehensive instructions for rebuilding major components like engines and transmissions. Specification Tables: Extensive tables for tolerances, clearances, pressures, and performance data. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) for easy viewing, searching, and printing. Print Quality Diagram Clarity: High-resolution diagrams and illustrations for clear component identification and assembly. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Types Covered: Likely includes both Mitsubishi's proprietary gasoline (e.g., 4G-series based) and diesel engines (e.g., S4S, S6S series). Performance Displacement Range: Varies by specific model, typically from 1.8L to 3.3L for gasoline, and 2.5L to 3.3L for diesel. Fuel System Fuel Delivery: Details on carburetor (gasoline) or common rail injection (diesel) systems, fuel pumps, filters. Ignition System Ignition Type: Distributor-based ignition for older gasoline models, electronic ignition control for newer variants. Cooling System Cooling Method: Water-cooled systems with details on radiators, coolant, thermostats, and pumps. Lubrication System Oil Type: Specifications for engine oil viscosity grades (e.g., SAE 10W-30, 15W-40) and API service classifications. Engine Management ECM Diagnostics: Information on electronic control modules (ECM) and diagnostic codes for electronically controlled engines. 🔧 Transmission Standard Transmission Type: Automatic transmission with torque converter (powershift). Optional Optional Transmissions: Primarily automatic, though some specific older models might have had manual options not covered here. Features Transmission Fluid: Specifications for transmission fluid type (e.g., ATF Dexron-III) and capacity. Shift Control: Details on shift levers, linkage adjustments, and electronic shift controls if applicable. Maintenance Transmission Filter: Replacement intervals and part numbers for transmission filters. 📐 Dimensions Exterior Lift Capacity Range: Capacity ranges from 1,000 kg (FD10) to 3,500 kg (FD35A/FG35A) depending on the specific model. Mast Height Options: Various mast configurations (e.g., 2-stage, 3-stage) with different extended and lowered heights. Weights Operating Weight: Weight varies significantly based on model and configuration, typically ranging from 2,000 kg to 4,500 kg. Load Center: Standard load center (usually 500mm or 600mm) and its impact on lifting capacity. 🛡️ Safety Features Ratings Certification: Compliance with relevant industry safety standards (e.g., ANSI/ITSDF B56.1). Active Features Braking System Safety: Details on brake system maintenance for reliable stopping power, including parking brake function. Passive Features Operator Protection: Information on overhead guards, seat belts, and operator presence systems. 💡 Technology Features Infotainment Dashboard Features: Instrumentation includes fuel gauge, temperature gauge, oil pressure warning, battery charge indicator, hour meter, and diagnostic indicators. Driver Assistance Operator Awareness: Features like backup alarms, warning lights, and integrated mirrors for improved operator awareness. Connectivity Diagnostics Ports: Information on accessing diagnostic data through specific ports, especially for electronically managed engines. 🔧 Maintenance Service Intervals Daily Checks: Engine oil level, hydraulic fluid level, tire condition, brake operation, safety devices. Scheduled Maintenance: Intervals for engine oil filter replacement (e.g., 250-500 hours), transmission fluid change (e.g., 1000-2000 hours),...