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Mitsubishi FD15 Forklift Trucks Workshop Service Repair Manual PDF Download
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Basic Information Identification Make: Mitsubishi Model: FD15 Product Type: Forklift Truck Codes Product Code: Mitsubishi FD15 Forklift Trucks Workshop Service Repair Manual PDF Download Introduction Market Position Target User: Professional...
Taper: Cars
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UGS: 83549
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| Basic Information | |
| Identification | |
| Make: | Mitsubishi |
| Model: | FD15 |
| Product Type: | Forklift Truck |
| Codes | |
| Product Code: | Mitsubishi FD15 Forklift Trucks Workshop Service Repair Manual PDF Download |
| Introduction | |
| Market Position | |
| Target User: | Professional mechanics, forklift technicians, maintenance departments, and knowledgeable owner-operators |
| Competitive Analysis | |
| Value Proposition: | Provides comprehensive technical data and repair procedures at a fraction of the cost of official dealer service, enabling in-house maintenance and repair. |
| Key Features | |
| Manual Content: | Designed to guide users through every aspect of servicing and repairing the Mitsubishi FD15 forklift. |
| Manual Details | |
| Coverage Areas | |
| Systems Covered: | Engine, Transmission, Hydraulic System, Mast, Steering, Braking System, Electrical System, Chassis, Operator Compartment, Maintenance, Troubleshooting, Repair Procedures |
| Page Count | |
| Estimated Pages: | Over 500 |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Systems: | Cooling, Fuel, Lubrication, Ignition, Starting, Charging, Emissions Control |
| Transmission Systems: | Torque Converter, Drive Axle, Differential, Drive Shaft, Control Systems |
| Hydraulic Systems: | Pump, Control Valves, Cylinders (Lift, Tilt, Sideshift), Hoses, Filters, Fluid Reservoir |
| Mast Systems: | Lift Chains, Rollers, Carriage, Inclination Mechanisms, Side Shift Mechanisms |
| Steering Systems: | Steering Wheel, Steering Column, Steering Gearbox, Steering Cylinder, Hydraulic Lines |
| Braking Systems: | Brake Pedal, Master Cylinder, Wheel Cylinders/Calipers, Brake Shoes/Pads, Brake Drums/Discs, Parking Brake |
| Electrical Systems: | Battery, Starter Motor, Alternator, Wiring Diagrams, Lighting, Gauges, Sensors, Control Units |
| Chassis And Frame: | Frame, Counterweight, Tires, Wheels, Suspension (if applicable) |
| Operator Compartment: | Seat, Controls, Safety Devices, Overhead Guard |
| Procedures Included | |
| Maintenance Procedures: | Routine Inspections, Lubrication Schedule, Filter Changes, Fluid Checks and Replacements, Battery Maintenance, Tire Pressure Checks |
| Troubleshooting: | Diagnostic Flowcharts, Common Problems and Solutions, Fault Code Interpretation |
| Repair Procedures: | Step-by-step disassembly and reassembly of all major components and systems |
| Adjustment Procedures: | Brake adjustments, clutch adjustments (if applicable), linkage adjustments |
| Overhaul Procedures: | Engine rebuild, transmission overhaul, hydraulic cylinder seal replacement |
| Installation Procedures: | Component replacement, sensor installation |
| Technical Depth | |
| Diagnostic Capability: | Advanced diagnostics for all systems, including electrical and hydraulic diagnostics |
| Rebuild Depth: | Complete engine, transmission, and hydraulic system rebuild procedures |
| Detail Level: | Detailed diagrams, torque specifications, clearances, and tolerances for all procedures |
| Manual Specifications | |
| File Format | |
| Format: | Searchable PDF |
| Print Quality | |
| Resolution: | High-resolution, suitable for printing |
| Binding Type | |
| Binding Type: | N/A (Digital PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Model: | Specific engine model depends on variant, but likely a robust industrial diesel engine from Mitsubishi or a reputable third-party supplier (e.g., Perkins, Yanmar). |
| Performance | |
| Displacement: | Typically in the range of 1.5L to 2.5L for a 1.5-ton class forklift. |
| Horsepower Rating: | Estimated 30-50 HP, depending on specific engine variant and tuning. |
| Torque Rating: | Torque figures tailored for industrial applications, emphasizing low-end grunt. |
| Fuel System | |
| Fuel Type: | Diesel |
| Injection System: | Likely direct injection, possibly with common rail technology depending on the model year. |
| Transmission | |
| Standard | |
| Type: | Automatic Transmission (Torque Converter based) |
| Optional | |
| Optional Types: | Not typically offered for this class, but variations in torque converter or control might exist. |
| Features | |
| Features: | Powershift capabilities, forward/reverse selection, inching control for precise maneuvering. |
| Fluid Specifications | |
| Transmission Fluid Type: | Specific ATF (Automatic Transmission Fluid) type as per Mitsubishi specifications (e.g., DEXRON-III or equivalent industrial grade). |
| Dimensions | |
| Exterior | |
| Lift Capacity: | 1.5 Ton (approx. 3000 lbs / 1360 kg) |
| Mast Type: | Various options available (e.g., Duplex, Triplex), affecting overall height and lowered height. |
| Overall Width: | Standard industrial forklift width, typically around 1.0-1.2 meters. |
| Turning Radius: | Designed for maneuverability in confined spaces, typically a tight turning radius. |
| Weights | |
| Operating Weight: | Varies with configuration, but generally in the 2.5-3.5 ton range. |
| Safety Features | |
| Ratings | |
| Safety Standards: | Complies with relevant ANSI/ITSDF, CE, or other regional industrial safety standards. |
| Active Features | |
| Active Safety Features: | Operator presence sensing system, brake interlocks, horn, warning lights. |
| Passive Features | |
| Passive Safety Features: | Overhead guard, seatbelt, operator restraint system, stability features. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | Basic operator interface: ignition switch, operational levers, horn, potentially hour meter and basic warning lights. No complex infotainment systems. |
| Driver Assistance | |
| Driver Assistance Features: | Focus on basic operational safety and ease of use rather than advanced electronic driver aids. |
| Connectivity | |
| Connectivity Features: | None typical for this class of equipment. |
| Maintenance | |
| Service Intervals | |
| Daily Checks: | Fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, visual inspection for leaks or damage, horn, lights. |
| 50 Hour Service: | Lubricate mast channels, check battery connections, inspect lift chains, check tire pressure. |
| 250 Hour Service: | Change engine oil and filter, inspect and clean air filter, check hydraulic filter, inspect brake system, check fan belt tension. |
| 500 Hour Service: | Change fuel filter, change hydraulic oil filter, inspect transmission fluid, clean radiator fins. |
| 1000 Hour Service: | Major inspection of engine, transmission, hydraulics, and electrical systems. Potential change of hydraulic fluid. |
| Fluid Specifications | |
| Engine Oil Type: | API CI-4 or higher, SAE 15W-40 or 10W-30 depending on ambient temperature (consult specific engine manual/this manual). |
| Engine Oil Capacity: | Typically 5-7 liters, depending on engine model. |
| Hydraulic Fluid Type: | ISO VG 46 or ISO VG 32 hydraulic oil, or a universal tractor transmission fluid (UTTF) as specified by Mitsubishi. |
| Hydraulic Fluid Capacity: | Varies by mast and attachment configuration, typically 20-30 liters. |
| Coolant Type: | Ethylene glycol based antifreeze/coolant mixture (50/50) suitable for heavy-duty diesel engines. |
| Known Issues | |
| Common Wear Items: | Lift chains, hydraulic hoses, mast rollers, steer axle components, brake pads/shoes, seat upholstery. |
| Potential Problems: | Hydraulic system leaks, starter motor issues, cooling system blockages, wear in the drive axle seals. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Mitsubishi Heavy Industries Forklift & Engine (or associated entity like CAT Lift Trucks, as Mitsubishi engines and designs were often used). |
| Model Evolution | |
| Development Focus: | The FD series represents Mitsubishi's commitment to reliable, efficient, and durable material handling equipment for various industrial applications. |
| Production | |
| Production Period: | Specific production years vary, but the FD15 is a long-standing model, likely produced for several decades, with updates and refinements over time. |
| Awards & Recognition | |
| Recognitions | |
| Industry Awards: | While specific awards for the FD15 model might not be publicly cataloged, Mitsubishi forklifts have consistently been recognized for reliability and durability in the material handling industry. |