This manual covers the Mitsubishi FG20 Forklift Trucks, industrial material handling equipment renowned for robust performance in demanding environments. Engineered for reliability and durability, these forklifts are designed to lift significant loads with efficiency. The FG series represents Mitsubishi's commitment to quality in the internal combustion forklift sector, competing effectively with other major manufacturers through its dependable operation and cost-effectiveness. This comprehensive service and repair manual provides detailed procedures for maintaining and troubleshooting the Mitsubishi FG20 Forklift Trucks. It covers all major systems, including the engine, transmission, hydraulic system, electrical components, brake system, steering, cooling, chassis, mast, and operator station. Essential information on preventative maintenance, repair and overhaul, component replacement, adjustments, and diagnostic troubleshooting is included, ensuring that owners, mechanics, and technicians have the necessary resources to keep the equipment in optimal working condition. 🏷️ Basic Information Identification Make: Mitsubishi Model: FG20 Forklift Trucks Product Type: Full Service Repair Manual Codes Product Identifier: Mitsubishi FG20 Forklift Trucks Full Service Repair Manual PDF Download 👋 Introduction Market Position Market Segment: Industrial forklifts, material handling equipment. Competitive Analysis Competition: Competes with manufacturers like Toyota, Hyster, Yale, Caterpillar, Komatsu in the internal combustion forklift sector. Key Features Utility: Designed for robust performance in demanding industrial environments, capable of lifting significant loads. 📋 Manual Details Coverage Areas Systems Covered: Comprehensive repair, maintenance, and overhaul procedures for all major systems. Page Count Estimated Pages: Likely several hundred pages; specific count not provided in product info, but typical for a full service manual. Manual Type Manual Type: Service and Repair Manual Language Language: Assumed English (standard for international sales) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, component specifications, timing, fuel system. Transmission: Automatic and manual transmission service, overhaul, torque converter, hydraulic system. Hydraulic System: Pump, valve body, cylinders, hoses, fluid specifications, troubleshooting. Electrical System: Wiring diagrams, component testing, starter, alternator, ignition, lighting, sensors. Brake System: Drum/disc brake service, hydraulic lines, master cylinder, parking brake. Steering System: Power steering pump, steering gear, linkages, adjustments. Cooling System: Radiator, water pump, thermostat, fan, coolant specifications. Chassis And Frame: Frame inspection, repairs, body mounting. Mast And Lift Mechanisms: Mast assembly, chains, rollers, lift cylinders, side shifter. Operator Station: Seat, controls, dashboard, safety restraints. Procedures Included Preventative Maintenance: Scheduled servicing, lubrication, filter changes, inspections. Troubleshooting: Diagnostic flowcharts and symptom-based problem solving. Repair And Overhaul: Step-by-step instructions for component disassembly, repair, and reassembly. Component Replacement: Instructions for replacing wear items and major components. Adjustments And Settings: Proper adjustments for brakes, clutch, linkages, and engine parameters. Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds. Diagnostics Level: Advanced diagnostic procedures, including electrical system testing and hydraulic pressure checks. Schematics: Detailed hydraulic and electrical schematics are standard in this type of manual. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Typically searchable text for quick information retrieval. Print Quality Print Quality: High-resolution, suitable for printing specific sections or the entire manual. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (typically gasoline, LPG, or diesel; specific to FG20 variant) Engine Manufacturer: Likely a proprietary Mitsubishi engine or a rebadged industrial engine from a major supplier (e.g., Yanmar, Nissan, Mazda for forklifts). Performance Horsepower: Specific HP rating varies by engine option and forklift capacity; typically in the 50-80 HP range for this class. Torque: Torque specifications are critical for load handling and will be detailed in the manual. Fuel System Fuel Type: Gasoline, LPG, or Diesel (depending on FG20 sub-model) Injection System: Carbureted or Fuel Injection, depending on engine and emissions standards. 🔧 Transmission Standard Transmission Type: Automatic (e.g., torque converter transmission with powershift capabilities) is common for this class. Optional Optional Transmission: Manual transmission might be available on certain configurations, but less common. Features Transmission Features: Hydraulic control, forward/reverse gearing, inching control for precise load placement. 📐 Dimensions Exterior Overall Length: Varies by mast configuration and attachment; specified in manual. Overall Width: Standard for 2000kg class, typically around 1.1-1.3 meters. Mast Height: Highly variable depending on mast type (2-stage, 3-stage) and collapsed/raised height. Weights Operating Weight: Around 3000-4000 kg, depending on configuration and fuel. Load Capacity: 2000 kg (4500 lbs) is the nominal capacity. 🛡️ Safety Features Ratings Certification: Meets relevant industrial safety standards (e.g., ANSI B56.1, ISO 2190). Active Features Operator Presence System: Common feature to prevent movement if operator is not seated. Parking Brake: Mechanical or hydraulic parking brake for secure stationary operation. Passive Features Overhead Guard: Standard for operator protection against falling loads. Seat Belt: Mandatory safety restraint for the operator. 💡 Technology Features Infotainment Operator Interface: Basic dashboard with operational indicators (oil pressure, battery charge, engine temperature), hour meter. Driver Assistance Load Sensing: Advanced models may have load sensing systems for...