The Mitsubishi FG35A Forklift Truck is a robust industrial vehicle designed for efficient material handling in demanding environments such as warehouses, manufacturing plants, and logistics operations. Known for its durability and reliable performance, this forklift series has been a staple in the industry for decades, offering a balance of lifting power, maneuverability, and operator comfort. Its engineering prioritizes serviceability, ensuring that maintenance and repairs can be performed with relative ease, contributing to its longevity and consistent operational efficiency. This comprehensive workshop service manual provides detailed guidance for the repair and servicing of the Mitsubishi FG35A Forklift Truck. It covers all essential systems, including the engine, powertrain, hydraulic, braking, steering, and electrical systems, along with the specific lift mechanism and operator compartment. The manual includes in-depth maintenance procedures, troubleshooting guides, disassembly and reassembly instructions, diagnostic procedures, and calibration adjustments. Its extensive technical information is designed to assist owners, mechanics, and technicians in maintaining the optimal performance, safety, and longevity of the forklift. 🏷️ Basic Information Identification Make: Mitsubishi Model: FG35A Forklift Truck Product Type: Workshop Service Manual Format: PDF Download 👋 Introduction Market Position Category: Industrial Forklift Trucks Application: Material handling in warehouses, manufacturing plants, logistics operations. Competitive Analysis Key Competitors: Toyota, Hyster, Yale, Komatsu, Nissan Forklifts. Key Features Durability: Known for robust construction and reliability in demanding environments. Performance: Designed for efficient lifting, maneuverability, and operator comfort. Serviceability: Designed for ease of maintenance and accessibility of components. 📋 Manual Details Coverage Areas Primary Coverage: Repair and Servicing Page Count Estimated Pages: Varies (typically 500+ pages for comprehensive forklift manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English (presumed based on product description) Format Download Availability: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, ignition system, cooling system, lubrication system, emission control systems. Powertrain Systems: Transmission (automatic/manual), drive axle, differential, final drive, transfer case (if applicable). Hydraulic Systems: Hydraulic pump, control valves, cylinders, hoses, filters, reservoir, hydraulic fluid specifications. Chassis And Steering: Steering mechanism (hydraulic power steering), steering column, wheels, tires, frame and chassis components. Braking Systems: Brake system operation, master cylinder, brake calipers/drums, brake pads/shoes, hydraulic lines, parking brake. Electrical Systems: Battery, starter, alternator/generator, wiring diagrams, lighting, instrumentation, fuses, relays, onboard diagnostics. Lift Mechanism: Mast assembly, lift cylinders, tilt cylinders, carriage, forks, chain, hydraulic control for mast functions. Operator Compartment: Seat, controls, dashboard, safety guards, operator visibility. Procedures Included Maintenance Procedures: Scheduled maintenance tasks, fluid level checks and changes, filter replacement, lubrication points, inspections. Troubleshooting Guides: Diagnostic charts, symptom-based problem identification, common fault correction. Disassembly And Reassembly: Detailed steps for component removal, inspection, repair, and reinstallation. Diagnostic Procedures: Procedures for testing electrical components, hydraulic pressures, engine performance, and transmission function. Calibration And Adjustment: Procedures for adjusting brakes, clutch, engine timing, hydraulic controls, and safety systems. Technical Depth Depth: Comprehensive, covering from basic maintenance to major component overhaul and repair. Diagnostics Level: Advanced diagnostics including electrical schematics and hydraulic circuit analysis. Rebuild Procedures: Detailed instructions for rebuilding major components like engines, transmissions, and hydraulic pumps. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, suitable for printing specific sections or the entire manual. Binding Type Type: Not Applicable (Digital Download) Paper Type Type: Not Applicable (Digital Download) Searchability Text Search: Searchable text content for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (likely gasoline or LPG, common for this series) Engine Type Typical Engine Family: Mitsubishi Saturn (e.g., 4G5 series) or similar industrial engines. Performance Displacement: Typically in the range of 2.0L - 2.5L for this capacity class. Horsepower Range: Approx. 50-70 HP (varies by specific engine and tuning). Torque Range: Approx. 100-140 lb-ft. Fuel System Fuel Type: Gasoline / LPG (Liquid Propane Gas) Dual Fuel Capability is common. Induction Type: Naturally Aspirated Maintenance Points Oil Type: API SJ or higher, SAE 15W-40 (typical industrial engine oil specification). Coolant Type: Ethylene Glycol based antifreeze (e.g., 50/50 mix with deionized water). 🔧 Transmission Standard Type: Automatic Transmission (Torque Converter Type) Features Shift Control: Single-speed or two-speed forward/reverse, lever-operated. Fluid Specifications Fluid Type: Dexron III / Mercon (typical automatic transmission fluid for older models). Capacities Fluid Capacity: Approximately 8-12 Liters (varies by specific model and torque converter size). 📐 Dimensions Capacity Lifting Capacity: 3500 kg (7700 lbs) at 500mm load center. Mast Height Lowered Height: Approx. 2000-2300 mm (varies by mast type: 2-stage, 3-stage, etc.) Raised Height: Approx. 4500-6500 mm (varies by mast type and configuration). Forks Fork Length: Typically 1070 mm to 1220 mm (42-48 inches). Weights Operating Weight: Approximately 4500-5500 kg (varies with mast, battery, fuel level). Tire Size Drive Tire: e.g., 7.00-12 (Solid or Pneumatic). Steer Tire: e.g., 6.00-9 (Solid or Pneumatic). 🛡️ Safety Features Ratings Design Standard: Meets ANSI B56.1, ISO 3691, and relevant OSHA standards for industrial trucks. Active Features Braking System: Power-assisted...