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Basic Information
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Identification
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Make:
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Mitsubishi
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Model:
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Forklift Truck FGC-K Series
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Product Type:
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Workshop Service Manual
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Fuel Type:
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LPG (Liquid Propane Gas)
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Codes
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Covered Models:
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FGC35K, FGC40K, FGC45K, FGC45KC, FGC55K, FGC60K, FGC70K (including STC variants)
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Serial Number Prefix Examples:
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AF87-00001-up, AF87A-00001-up, AF88-00001-up, AF88A-00001-up, AF89-00001-up, AF89A-00001-up
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Introduction
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Market Position
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Positioning:
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Essential technical documentation for owners, operators, and maintenance personnel of Mitsubishi FGC-K series LPG forklift trucks.
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Competitive Analysis
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Value Proposition:
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Provides comprehensive, factory-accurate repair and maintenance information, significantly reducing downtime and improving operational efficiency compared to generic or unofficial guides.
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Key Features
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Documentation Type:
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Original Factory Workshop Service Manuals
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Content Quality:
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High-quality illustrations, detailed schematics, and step-by-step procedures.
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Technical Focus:
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Focuses on operational, maintenance, and repair aspects.
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Manual Details
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Coverage Areas
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Primary Coverage:
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Chassis, Mast, Powertrain, Electrical, Hydraulic, Brake, Steering Systems
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Engine Coverage:
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GM 4.3L, G6 Gasoline & LPG Fuel Systems
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Page Count
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Total Pages:
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Approximately 1723 pages (across all included PDFs)
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Chassis And Mast Manual 1 Pages:
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406
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Chassis And Mast Manual 2 Pages:
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375
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Gm Engine Service Manual Pages:
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204
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Gm Lpg Fuel System Supplement 1 Pages:
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402
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Gm Lpg Fuel System Supplement 2 Pages:
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296
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Manual Type
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Type:
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Workshop Service Manual / Repair Manual
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Language
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Language:
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English
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Format
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Digital Format:
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ZIP (containing multiple PDF files)
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Manual Coverage
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Systems Covered
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Chassis:
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Front axle, Rear axle, Front wheels, Rear wheels, Chassis frame
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Mast:
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Simplex Mast, Duplex Mast, Triplex Mast, Lift and tilt cylinders
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Powertrain:
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Engine and Transmission assemblies
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Transmission:
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Powershift Transmission, Control Valve
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Cooling System:
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Fan Belt Removal, Inspection, and Adjustment
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Electrical System:
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Console box, Combination Meter, Lamp bulb specifications, Electrical system schematics
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Brake System:
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Caliper, Brake pedal, Master cylinder
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Steering System:
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Steering control valve
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Hydraulic System:
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Hydraulic tank, Pump, Control valve, Lift and tilt cylinders, Flow regulator valve, Down safety valve
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Engine Fuel System:
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Gasoline Fuel System (pre-2004), LP Fuel System (pre-2004), LPG Fuel System Components, Diagnosis, DTCs
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Engine Electrical:
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Ignition System, Distributor, Alternator, V-Belt, Starter Motor, ECU Input/Output Interfaces, Engine Wiring Harness Repair
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Special Tools:
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Lists and describes special tools required for maintenance and repair.
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Procedures Included
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Maintenance:
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Periodic replacement of parts, Lubrication standards, General maintenance procedures
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Diagnostics:
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Troubleshooting procedures, Symptom diagnostics, DTC diagnostic codes, Oil leak diagnosis, Valve train diagnosis
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Repair:
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Component removal and installation, Overhaul procedures (engine), System repair (brakes, hydraulics, steering)
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Installation:
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Engine replacement, Component installation
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Technical Data:
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Includes general information, dimensions, technical data, service data, inspection standards, and special tool information.
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Technical Depth
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Depth:
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Comprehensive Workshop Level (suitable for skilled technicians)
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Diagnostics Detail:
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Advanced diagnostic information and procedures, including scan tool usage for LPG systems
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Rebuild Information:
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Detailed information on determining when to overhaul engines and component overhaul procedures
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Engine Specifications
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Primary Engine
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Engine Model:
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GM 4.3L, G6 (V6 Gasoline/LPG)
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Engine Details
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Displacement:
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4.3 Liters (262 cubic inches) - typical for GM 4.3L V6
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Fuel System
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Fuel Type:
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LPG (Liquid Propane Gas)
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Lpg System Coverage:
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Detailed information on LPG fuel system components, diagnosis, and servicing.
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Performance
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Power Torque:
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Specific power and torque figures are detailed within the engine service manuals, varying slightly by application and year of manufacture.
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Engine Maintenance
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Timing Belt:
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N/A (GM 4.3L typically uses a timing chain)
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Alternator Belt:
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Covered (Alternator and V-Belt)
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Spark Plugs:
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Refer to specific engine service data for replacement intervals and specifications.
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Torque Specifications:
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Major Nuts and Bolts Tightening Torque is a dedicated section in the GM engine manual, crucial for proper assembly.
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Maintenance
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Service Intervals
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Lubrication:
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Detailed lubrication standards are provided, specifying types of lubricants and points of application.
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Periodic Replacement:
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Guidelines for the periodic replacement of key wear items are included.
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Fluid Specifications
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Engine Oil:
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Specific engine oil viscosity and capacity for the GM 4.3L engine will be detailed in the GM engine service manuals.
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Hydraulic Fluid:
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Specific hydraulic fluid type and capacity detailed in the Chassis and Mast Service Manual.
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Known Issues
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Common Wear Items:
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Manuals will cover typical wear items such as filters, brake components, and hydraulic seals, with guidelines for inspection and replacement.
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Troubleshooting
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Diagnostic Approach:
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Structured diagnostic procedures for various systems, including symptom-based troubleshooting for LPG fuel systems.
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