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Mitsubushi FTO Service Repair Manual 1994-1998

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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Generation Generation Designation: DE Series (First Generation) Codes Chassis Code: DE2A, DE3A 👋 Introduction Market Position Segment: Compact Sports Coupe Competitive Analysis Competitors: Toyota Celica, Honda Prelude, Nissan Silvia (S14). Key Features Design: Striking 'cab-forward' design, advanced aerodynamic styling for its era. Technology: Introduction of Mitsubishi's INVECS-II intelligent transmission system with 'Sport Mode'. Drivetrain Options: Front-wheel drive (FWD) and optional All-Wheel Drive (AWD) on higher performance models. 📋 Manual Details Coverage Areas Covered Years: 1994, 1995, 1996, 1997, 1998 Covered Models: All FTO models Page Count Estimated Page Count: Varies by specific edition, typically 500+ pages for comprehensive factory manuals. Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel system, exhaust system, clutch, cooling system, lubrication system. Drivetrain: Manual transmission, automatic transmission (including INVECS-II Sport Mode), drive shafts, differentials. Chassis: Brakes (front and rear assembly, ABS), steering system, suspension (front and rear), wheels and tires. Electrical: Ignition system, starting and charging system, lighting, instrument cluster, power windows, mirrors, central locking, ECU diagnostics. Bodywork: Frame and body repair, exterior trim, interior trim, doors, hood, trunk lid, glass. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication. Repair: Component removal and installation, overhaul procedures for engine, transmission, brakes, etc. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation. Diagnostics: OBD-II (On-Board Diagnostics) system, ECU testing, sensor testing, actuator testing. Technical Depth Depth: Comprehensive, covering basic adjustments to full engine and transmission rebuilds, electrical system tracing and repair. 📊 Manual Specifications File Format Compatibility: Compatible with all operating systems (Windows, macOS, Linux) and portable devices capable of opening PDF files. Print Quality Image Quality: High-resolution images and diagrams for clarity. Binding Type Binding: Digital (PDF) - No physical binding required. Paper Type Paper Type: Digital PDF format. ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G93 DOHC Displacement 1: 1830 cc (1.8 Liters) Configuration 1: Inline 4-cylinder, DOHC, 16-valve Performance 1: Approx. 125-140 PS (92-103 kW), depending on specific market and trim. Fuel System 1: Multi-point Fuel Injection (MPI) Secondary Engine Engine Code 2: 6A12 DOHC MIVEC Displacement 2: 2000 cc (2.0 Liters) V6 Configuration 2: V6, DOHC, 24-valve with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Performance 2: Approx. 170-220 PS (125-162 kW), depending on naturally aspirated or turbocharged variants (e.g., R variant). Fuel System 2: Multi-point Fuel Injection (MPI) Technical Notes Timing Belt Replacement: Recommended interval: 100,000 km or 5 years, whichever comes first. Essential to replace tensioners and water pump simultaneously. Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific climate recommendations). 🔧 Transmission Standard Type 1: 5-speed Manual Transmission (5MT) Optional Type 2: 4-speed Automatic Transmission with INVECS-II Sport Mode (4AT) Features Invecs Ii Sport Mode: Adaptive electronic control system that learns driver behavior and adapts shift patterns for sportier performance or smoother cruising. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 75W-85. Automatic Transmission Fluid: DIA-Queen ATF SP-II or equivalent. 📐 Dimensions Exterior Length: Approx. 4,305 mm (169.5 in) Width: Approx. 1,720 mm (67.7 in) Height: Approx. 1,340 mm (52.8 in) Wheelbase Wheelbase: Approx. 2,500 mm (98.4 in) Weights Curb Weight: Varies by model and specification, typically ranging from 1,200 kg to 1,450 kg. 🛡️ Safety Features Ratings Jncsa Rating: Received 4-star crash safety rating from Japan's New Car Assessment Program (JNCAP) in some configurations. Active Features ABS: Anti-lock Braking System (ABS) available on higher trims and as an option. Traction Control: Active Traction Control (Active TCL) available on some AWD models. Passive Features Airbags: Driver and passenger front airbags were standard or optional depending on market and trim level. Seatbelts: Three-point inertia-reel seatbelts with pre-tensioners. 💡 Technology Features Infotainment Audio System: Factory-fitted radio/cassette player or CD player. Speaker configurations vary by trim. Upgradeable to modern head units. Driver Assistance Cruise Control: Available on higher specification models. Connectivity Diagnostics Port: OBD-II compliant diagnostic port for engine and transmission fault code retrieval. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 10,000 km or 6 months, whichever comes first. Air Filter Replacement: Every 30,000 km or 24 months. Cabin Air Filter Replacement: Every 20,000 km or 12 months. Spark Plug Replacement: Platinum-tipped plugs: 100,000 km. Standard plugs: 40,000 km (refer to manual for exact type). Fluid Specifications Coolant: Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water. Capacity: Approx. 6.0-6.5 liters. Brake Fluid: DOT 3 or DOT 4 non-silicone brake fluid. Capacity: Approx. 0.5-0.7 liters. Known Issues Automatic Transmission: INVECS-II transmission can sometimes develop shifting issues or solenoid failures if not properly maintained; regular fluid changes are critical. Suspension: Worn suspension bushings, ball joints, and tie rod ends are common due to age...
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Mitsubushi FTO Service Repair Manual 1994-1998
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
FTO
Generation
Generation Designation:
DE Series (First Generation)
Codes
Chassis Code:
DE2A, DE3A
👋 Introduction
Market Position
Segment:
Compact Sports Coupe
Competitive Analysis
Competitors:
Toyota Celica, Honda Prelude, Nissan Silvia (S14).
Key Features
Design:
Striking 'cab-forward' design, advanced aerodynamic styling for its era.
Technology:
Introduction of Mitsubishi's INVECS-II intelligent transmission system with 'Sport Mode'.
Drivetrain Options:
Front-wheel drive (FWD) and optional All-Wheel Drive (AWD) on higher performance models.
📋 Manual Details
Coverage Areas
Covered Years:
1994, 1995, 1996, 1997, 1998
Covered Models:
All FTO models
Page Count
Estimated Page Count:
Varies by specific edition, typically 500+ pages for comprehensive factory manuals.
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul, fuel system, exhaust system, clutch, cooling system, lubrication system.
Drivetrain:
Manual transmission, automatic transmission (including INVECS-II Sport Mode), drive shafts, differentials.
Chassis:
Brakes (front and rear assembly, ABS), steering system, suspension (front and rear), wheels and tires.
Electrical:
Ignition system, starting and charging system, lighting, instrument cluster, power windows, mirrors, central locking, ECU diagnostics.
Bodywork:
Frame and body repair, exterior trim, interior trim, doors, hood, trunk lid, glass.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication.
Repair:
Component removal and installation, overhaul procedures for engine, transmission, brakes, etc.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation.
Diagnostics:
OBD-II (On-Board Diagnostics) system, ECU testing, sensor testing, actuator testing.
Technical Depth
Depth:
Comprehensive, covering basic adjustments to full engine and transmission rebuilds, electrical system tracing and repair.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all operating systems (Windows, macOS, Linux) and portable devices capable of opening PDF files.
Print Quality
Image Quality:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
Digital (PDF) - No physical binding required.
Paper Type
Paper Type:
Digital PDF format.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G93 DOHC
Displacement 1:
1830 cc (1.8 Liters)
Configuration 1:
Inline 4-cylinder, DOHC, 16-valve
Performance 1:
Approx. 125-140 PS (92-103 kW), depending on specific market and trim.
Fuel System 1:
Multi-point Fuel Injection (MPI)
Secondary Engine
Engine Code 2:
6A12 DOHC MIVEC
Displacement 2:
2000 cc (2.0 Liters) V6
Configuration 2:
V6, DOHC, 24-valve with MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
Performance 2:
Approx. 170-220 PS (125-162 kW), depending on naturally aspirated or turbocharged variants (e.g., R variant).
Fuel System 2:
Multi-point Fuel Injection (MPI)
Technical Notes
Timing Belt Replacement:
Recommended interval: 100,000 km or 5 years, whichever comes first. Essential to replace tensioners and water pump simultaneously.
Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific climate recommendations).
🔧 Transmission
Standard
Type 1:
5-speed Manual Transmission (5MT)
Optional
Type 2:
4-speed Automatic Transmission with INVECS-II Sport Mode (4AT)
Features
Invecs Ii Sport Mode:
Adaptive electronic control system that learns driver behavior and adapts shift patterns for sportier performance or smoother cruising.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 75W-85.
Automatic Transmission Fluid:
DIA-Queen ATF SP-II or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 4,305 mm (169.5 in)
Width:
Approx. 1,720 mm (67.7 in)
Height:
Approx. 1,340 mm (52.8 in)
Wheelbase
Wheelbase:
Approx. 2,500 mm (98.4 in)
Weights
Curb Weight:
Varies by model and specification, typically ranging from 1,200 kg to 1,450 kg.
🛡️ Safety Features
Ratings
Jncsa Rating:
Received 4-star crash safety rating from Japan's New Car Assessment Program (JNCAP) in some configurations.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims and as an option.
Traction Control:
Active Traction Control (Active TCL) available on some AWD models.
Passive Features
Airbags:
Driver and passenger front airbags were standard or optional depending on market and trim level.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette player or CD player. Speaker configurations vary by trim. Upgradeable to modern head units.
Driver Assistance
Cruise Control:
Available on higher specification models.
Connectivity
Diagnostics Port:
OBD-II compliant diagnostic port for engine and transmission fault code retrieval.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000 km or 6 months, whichever comes first.
Air Filter Replacement:
Every 30,000 km or 24 months.
Cabin Air Filter Replacement:
Every 20,000 km or 12 months.
Spark Plug Replacement:
Platinum-tipped plugs: 100,000 km. Standard plugs: 40,000 km (refer to manual for exact type).
Fluid Specifications
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water. Capacity: Approx. 6.0-6.5 liters.
Brake Fluid:
DOT 3 or DOT 4 non-silicone brake fluid. Capacity: Approx. 0.5-0.7 liters.
Known Issues
Automatic Transmission:
INVECS-II transmission can sometimes develop shifting issues or solenoid failures if not properly maintained; regular fluid changes are critical.
Suspension:
Worn suspension bushings, ball joints, and tie rod ends are common due to age and driving conditions, leading to knocking sounds and imprecise steering.
Electrical Connectors:
Corrosion or poor contact in electrical connectors, particularly for sensors and grounds, can cause intermittent electrical faults.
Rust:
Like many Japanese cars of this era, rust can be an issue in regions with heavy road salt usage, particularly around wheel arches, sills, and the subframe.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Mitsubishi Motors Corporation, a long-standing Japanese automotive manufacturer with a history of performance and rally-bred vehicles.
Model Evolution
Fko Introduction:
The FTO (which stands for 'Fresh Touring Origin') was first introduced in late 1994 as a successor to the Mitsubishi Eclipse/Eagle Talon in some markets, but it was a distinct model developed for the Japanese domestic market (JDM).
Design Influence:
Its unique 'cab-forward' design and styling were highly distinctive, often leading to its recognition as one of the most visually appealing Japanese cars of its era.
Production
Production Period:
1994-2000
Manufacturing Plant:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Car Magazine Awards:
Frequently praised in contemporary automotive publications for its styling, handling, and performance, especially the V6 variants.
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