Mitsubishi Fuso Canter FE FG 4M5 4D3 Complete Workshop Service Repair Manual 2002 2003 2004
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🏷️ Basic Information
Identification
Make:
Mitsubishi Fuso
Model:
Canter FE FG
Codes
Engine Code Series:
4M5, 4D3
Generation
Applicable Years:
2002, 2003, 2004
👋 Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, fleet maintenance personnel seeking to perform their own servicing and repairs.
Competitive Analysis
Value Proposition:
Enables significant cost savings by empowering users to perform repairs themselves, reducing reliance on dealership or specialized service centers.
Key Features
Ease Of Use:
Features easy-to-follow, step-by-step instructions with accompanying pictures for all repair and service tasks.
Accessibility:
Instant email delivery upon payment, accessible on all PCs, Macs, tablets, and smartphones.
📋 Manual Details
Coverage Areas
Overall Coverage:
All models, engine types, trim levels, and transmission types within the specified years.
Page Count
Estimated Page Count:
Comprehensive (exact page count not specified, but described as covering all procedures A-Z).
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Climate Control.
Electrical Systems:
Charging System, Starting System, Ignition System, Lighting System, Instrument Cluster, Wiring Diagrams, Body Electronics, ECU/ECM.
Procedures Included
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, inspections, lubrication.
Repair Procedures:
Step-by-step repair instructions for all major and minor components, component removal and installation, sub-assembly repairs.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, fault code interpretation.
Technical Depth
Depth Of Information:
Comprehensive, covering all service and repair procedures from basic maintenance to in-depth repairs and diagnostics.
📊 Manual Specifications
File Format
Required Software:
Adobe Reader (free download).
Print Quality
Printability:
Printable (individual pages, chapters, or entire manual).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Families:
Mitsubishi Fuso 4M5 (e.g., 4M50) and 4D3 (e.g., 4D34) diesel engine series.
Performance
Engine Type:
Turbocharged Diesel Engines
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDI) or similar advanced diesel fuel injection systems depending on specific engine variant.
🔧 Transmission
Standard Transmission
Transmission Options:
Manual and Automatic transmission variants are covered, reflecting typical Canter configurations.
Features
Transmission Coverage:
Includes procedures for clutch, gearbox, transfer case (if applicable for FG models), and final drive servicing and repair.
📐 Dimensions
Exterior
Chassis Types:
The manual covers various cab configurations (e.g., standard cab, crew cab) and chassis types suitable for different body applications (e.g., flatbed, box truck).
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes (front/rear), potential for ABS (Anti-lock Braking System) depending on configuration. Manual covers brake system diagnostics, repair, and fluid specifications.
Passive Features
Restraint Systems:
Seat belts. Manual may cover related body and trim panel removal/installation for access to these components.
💡 Technology Features
Infotainment
Factory Audio:
Basic AM/FM/CD radio or digital audio player integration typical for commercial vehicles of this era. Manual covers wiring and speaker system diagnosis.
Driver Assistance
Cruise Control:
May be available as an option on some trims. Manual will cover system components and troubleshooting.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 5,000-10,000 km or 6-12 months, depending on operating conditions (specifics will be in the manual).
Fuel Filter Replacement:
Variable, often recommended at 20,000-40,000 km or annually (manual will provide precise intervals).
Fluid Specifications
Engine Oil Type:
API CJ-4 or CK-4 rated diesel engine oil, SAE 15W-40 or 10W-30 recommended (specific grade based on ambient temperature; manual will detail).
Coolant Type:
Ethylene glycol-based coolant, typically a long-life formulation (e.g., green or pink coolant; manual will specify Mopar or manufacturer-approved type).
Transmission Fluid:
Manual transmission: GL-4 gear oil. Automatic transmission: ATF Dexron-III/Mercon or equivalent (manual will specify exact fluid and capacity).
Known Issues
Common Wear Items:
Brake pads/rotors, clutch assembly, suspension bushings, exhaust components, turbocharger seals (especially at higher mileage).
Diesel Specific Concerns:
Glow plug reliability, EGR system maintenance, fuel injector cleaning/testing, diesel particulate filter (DPF) regeneration (if equipped).
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Fuso Truck and Bus Corporation (part of Daimler Truck AG group).
Model Evolution
Canter Legacy:
The Canter is a long-standing line of light-duty commercial trucks known for reliability and versatility, with many generations evolving over decades.
Production
Manufacturing Origin:
Primarily Japan, with global assembly operations for various markets.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Mitsubishi Fuso Canter is widely recognized in the commercial vehicle sector for its durability, reliability, and cost-effectiveness.
Common Rail Direct Injection (CRDI) or similar advanced diesel fuel injection systems depending on specific engine variant.
🔧 Transmission
Standard Transmission
Transmission Options:
Manual and Automatic transmission variants are covered, reflecting typical Canter configurations.
Features
Transmission Coverage:
Includes procedures for clutch, gearbox, transfer case (if applicable for FG models), and final drive servicing and repair.
📐 Dimensions
Exterior
Chassis Types:
The manual covers various cab configurations (e.g., standard cab, crew cab) and chassis types suitable for different body applications (e.g., flatbed, box truck).
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes (front/rear), potential for ABS (Anti-lock Braking System) depending on configuration. Manual covers brake system diagnostics, repair, and fluid specifications.
Passive Features
Restraint Systems:
Seat belts. Manual may cover related body and trim panel removal/installation for access to these components.
💡 Technology Features
Infotainment
Factory Audio:
Basic AM/FM/CD radio or digital audio player integration typical for commercial vehicles of this era. Manual covers wiring and speaker system diagnosis.
Driver Assistance
Cruise Control:
May be available as an option on some trims. Manual will cover system components and troubleshooting.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 5,000-10,000 km or 6-12 months, depending on operating conditions (specifics will be in the manual).
Fuel Filter Replacement:
Variable, often recommended at 20,000-40,000 km or annually (manual will provide precise intervals).
Fluid Specifications
Engine Oil Type:
API CJ-4 or CK-4 rated diesel engine oil, SAE 15W-40 or 10W-30 recommended (specific grade based on ambient temperature; manual will detail).
Coolant Type:
Ethylene glycol-based coolant, typically a long-life formulation (e.g., green or pink coolant; manual will specify Mopar or manufacturer-approved type).
Transmission Fluid:
Manual transmission: GL-4 gear oil. Automatic transmission: ATF Dexron-III/Mercon or equivalent (manual will specify exact fluid and capacity).