Mitsubishi Fuso Canter FE FG 2012-2015 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: Canter FE FG Model Years: 2012, 2013, 2014, 2015 Codes Platform Code: FE Series, FG Series (specific chassis codes will be detailed within the manual) 👋 Introduction Market Position Vehicle Segment: Light-duty commercial vehicle / Cab-over truck. Competitive Analysis Competitors: Isuzu NPR, Hino 155, Chevrolet Tiltmaster/GMC W-Series (older models), Ford F-Series Chassis Cab (in some applications). Key Features Manual Value Proposition: Provides professional-grade repair and maintenance information, enabling DIY repairs and informed service decisions, thus saving on labor costs. Manual Accessibility: Instant download, available on multiple devices, printable for on-site use. 📋 Manual Details Coverage Areas Primary Coverage: All aspects of vehicle repair, servicing, and troubleshooting for the specified model years. Page Count Estimated Pages: Hundreds (exact count not specified, but described as extensive with photos and diagrams). Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by description and target market, common for workshop manuals of this nature). Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical systems, cooling, lubrication, fuel injection, emissions control, turbocharging (if applicable). Transmission: Manual and automatic transmission (if applicable) repair, adjustment, and troubleshooting. Drivetrain: Clutch, driveshafts, differentials, axles, and 4WD systems (for FG models). Brakes: Hydraulic brake systems, ABS (Anti-lock Braking System), parking brake, and power assist. Suspension: Front and rear suspension components, steering linkage, shock absorbers, leaf springs, and stabilizers. Steering: Power steering system, steering column, and wheel alignment specifications. Electrical: Battery, charging system, starting system, lighting, instrumentation, ignition system, and wiring diagrams. Body: Body panels, doors, windows, locks, seats, interior trim, exterior trim, and body repair procedures. HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair. Chassis: Frame construction, components, and fasteners. Emissions: Emissions control systems, diagnosis, and component testing. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, lubrication points. Scheduled Maintenance: Detailed service intervals for all major components and systems. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides for common and uncommon issues. Engine Repair: Engine overhaul, component replacement (pistons, rings, valves, bearings), cylinder head service. Transmission Repair: Clutch replacement, gearbox overhaul, torque converter service (if applicable). Brake Repair: Brake pad/shoe replacement, rotor/drum machining or replacement, caliper/wheel cylinder overhaul, bleeding. Suspension Repair: Shock absorber replacement, spring replacement, bushing replacement, ball joint service. Electrical Diagnostics: Fault finding in starting, charging, ignition, and lighting circuits; use of multimeters and oscilloscopes. Body Repair: Panel replacement, dent repair, rust repair, door/window adjustment, glass replacement. HVAC Repair: Refrigerant system diagnosis, component replacement (compressor, condenser, evaporator), leak detection. Fuel System Service: Fuel pump replacement, injector cleaning/replacement, fuel filter replacement. Cooling System Service: Radiator replacement, water pump replacement, thermostat replacement, coolant flush. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, advanced diagnostics, and electrical system repair. Detail Level: Step-by-step instructions with detailed photos and exploded diagrams. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF, allowing for quick access to specific topics. Print Quality Printability: Printable (single pages or entire manual). Binding Type Binding: N/A (Digital download format) Paper Type Paper Type: N/A (Digital download format) Licensing Usage License: Lifetime usage, no expiry, usable on multiple devices/computers. ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes various diesel engine displacements common to the Canter FE/FG series, such as 3.0L, 4.8L, or 5.1L (specific engines covered within the manual). Fuel Type: Diesel Performance Horsepower Range: Typically ranges from 130 HP to 200+ HP depending on engine and configuration. Torque Range: Typically ranges from 250 lb-ft to 450+ lb-ft depending on engine and configuration. Fuel System Injection System: Common Rail Direct Injection (CRDI) with electronic control is highly probable for these model years. 🔧 Transmission Standard Transmission Type: Likely a 5-speed or 6-speed manual transmission as standard. Optional Transmission Type: An automated manual transmission (AMT) or traditional automatic transmission may be available on some models/configurations. Features Transmission Features: Details on clutch operation, gearbox internals, PTO (Power Take-Off) options if applicable. 📐 Dimensions Exterior Body Styles: Chassis cab (for custom body mounting), likely available in various wheelbases. Weights Gvwr Range: Gross Vehicle Weight Rating typically ranges from approximately 10,000 lbs to 15,000 lbs or higher depending on configuration (FE vs FG, specific options). 🛡️ Safety Features Ratings Crash Test Ratings: Commercial vehicles often have different testing and rating methodologies than passenger cars. Specific ratings would be detailed in the manual or manufacturer documentation. Active Features Active Safety Features: ABS (Anti-lock Braking System) is standard. Other potential features might include EBD (Electronic Brakeforce Distribution). Passive Features Passive Safety Features: Seat belts, reinforced cabin structure, potentially driver and passenger airbags (depending on specific market and trim). 💡 Technology Features Infotainment Infotainment Features: Base level infotainment for this era, likely including AM/FM radio, CD player, and potentially an auxiliary input or USB port depending on...
Radiator replacement, water pump replacement, thermostat replacement, coolant flush.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, advanced diagnostics, and electrical system repair.
Detail Level:
Step-by-step instructions with detailed photos and exploded diagrams.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF, allowing for quick access to specific topics.
Print Quality
Printability:
Printable (single pages or entire manual).
Binding Type
Binding:
N/A (Digital download format)
Paper Type
Paper Type:
N/A (Digital download format)
Licensing
Usage License:
Lifetime usage, no expiry, usable on multiple devices/computers.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes various diesel engine displacements common to the Canter FE/FG series, such as 3.0L, 4.8L, or 5.1L (specific engines covered within the manual).
Fuel Type:
Diesel
Performance
Horsepower Range:
Typically ranges from 130 HP to 200+ HP depending on engine and configuration.
Torque Range:
Typically ranges from 250 lb-ft to 450+ lb-ft depending on engine and configuration.
Fuel System
Injection System:
Common Rail Direct Injection (CRDI) with electronic control is highly probable for these model years.
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed or 6-speed manual transmission as standard.
Optional
Transmission Type:
An automated manual transmission (AMT) or traditional automatic transmission may be available on some models/configurations.
Features
Transmission Features:
Details on clutch operation, gearbox internals, PTO (Power Take-Off) options if applicable.
📐 Dimensions
Exterior
Body Styles:
Chassis cab (for custom body mounting), likely available in various wheelbases.
Weights
Gvwr Range:
Gross Vehicle Weight Rating typically ranges from approximately 10,000 lbs to 15,000 lbs or higher depending on configuration (FE vs FG, specific options).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Commercial vehicles often have different testing and rating methodologies than passenger cars. Specific ratings would be detailed in the manual or manufacturer documentation.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) is standard. Other potential features might include EBD (Electronic Brakeforce Distribution).
Passive Features
Passive Safety Features:
Seat belts, reinforced cabin structure, potentially driver and passenger airbags (depending on specific market and trim).
💡 Technology Features
Infotainment
Infotainment Features:
Base level infotainment for this era, likely including AM/FM radio, CD player, and potentially an auxiliary input or USB port depending on trim. Features will be covered for diagnosis and repair.
Driver Assistance
Driver Assistance Features:
Focus is on core vehicle functionality; advanced driver-assistance systems (ADAS) are less common for this class and era of commercial vehicle.
Connectivity
Connectivity Options:
Basic connectivity primarily related to the vehicle's diagnostic systems and potential aftermarket installations.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000 to 10,000 miles or 6-12 months, depending on operating conditions (detailed in manual).
Fuel Filter Replacement:
Commonly at 15,000 to 30,000 miles or as specified by the manufacturer.
Air Filter Replacement:
Inspected at every oil change, replaced as needed or at intervals such as 15,000-30,000 miles.
Fluid Specifications
Engine Oil Spec:
API CJ-4 or CK-4 rated diesel engine oil, viscosity grade typically 15W-40 or 5W-30 (refer to manual for exact specification and capacity).
Coolant Spec:
Ethylene glycol based antifreeze/coolant, usually a heavy-duty formulation (e.g., HD OAT or equivalent, consult manual for exact type and capacity).
Transmission Fluid Spec:
Manual transmission fluid (MTF) or automatic transmission fluid (ATF) depending on transmission type, with specific GL ratings and viscosity required (consult manual).
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid (consult manual for precise specification).
Known Issues
Common Issues:
Typical issues in commercial vehicles of this age can include wear on suspension components, brake wear, DPF (Diesel Particulate Filter) regeneration issues, injector problems if maintenance is neglected, and potential electrical connector corrosion. Detailed troubleshooting for these and other issues will be in the manual.
Common Issues Diagnostics:
The manual provides diagnostic procedures to identify and resolve common problems efficiently.
📚 Vehicle History
Brand Heritage
Brand History:
Mitsubishi Fuso is a well-established global manufacturer of commercial vehicles with a long history dating back to the development of the first Japanese trucks.
Model Evolution
Canter Lineage:
The Canter is one of Mitsubishi Fuso's longest-running and most popular product lines, known for its reliability, versatility, and compact dimensions in the light-duty segment.
Production
Manufacturing Locations:
Canter vehicles are produced globally, with significant manufacturing facilities in Japan and other regions.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Mitsubishi Fuso Canter consistently receives accolades for its durability, fuel efficiency, and cost-effectiveness in the commercial vehicle sector. Specific awards for 2012-2015 models would require specific research but the line is generally well-regarded.
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