🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: FE Series, FG Series, FH Series, FK Series, FM Series Model Variants: FE639, FE649, FG639, FE640, FE640 W, FG649, FH210, FH211, FK617, FM617, FM657 Codes Model Years Covered: 2002, 2003, 2004 👋 Introduction Market Position Target Audience: Do-it-yourself mechanics and professional technicians working on Mitsubishi Fuso FE, FG, FH, FK, and FM series trucks. Competitive Analysis Value Proposition: Provides dealer-level repair information at a fraction of the cost of dealer labor. Instant download facilitates immediate access to repair knowledge. Key Features Manual Attributes: Easy-to-read text, high-quality diagrams, step-by-step instructions, comprehensive coverage. 📋 Manual Details Coverage Areas Primary Focus: Mechanical and electrical repair and maintenance Page Count Estimated Page Count: Extensive (typical for factory service manuals of this era, likely 1000+ pages) Manual Type Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Lubrication, Fuel and Engine Control, Cooling, Intake and Exhaust, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Rear Axle Chassis: Front Axle, Wheel and Tire, Front Suspension, Brake, Anti-Lock Brake System (ABS), Parking Brake, Steering, Frame Electrical And Accessories: Electrical Systems, Air Conditioner, Heater Body And Interior: Cab structure, interior trim, doors, glass, seats, dashboard assembly. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes Diagnostics And Repair: Step-by-step repair procedures, troubleshooting guides, component testing, diagnostic trouble codes (DTCs) Overhaul And Rebuild: Engine, transmission, and axle overhaul procedures Body Repair: Body panel repair, door adjustments, glass replacement, interior component removal/installation. Suspension And Steering Repair: Component replacement (shocks, springs, tie rods, ball joints), alignment specifications, steering system diagnostics. Technical Depth Depth: Comprehensive: from basic adjustments to complete engine/transmission rebuilds and in-depth electrical diagnostics. Electrical Diagnostics Detail: Detailed wiring diagrams for various electrical systems, component testing procedures, fuse and relay identification, and troubleshooting flowcharts. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac OS. Print Quality Resolution: High resolution for clear, crisp printing. Binding Type Binding: N/A (Digital Download - Printable) Paper Type Paper Quality: N/A (Digital Download - User Defined) Software Requirements Required Software: Adobe PDF Reader, WinZip (for decompression) ⚙️ Engine Specifications Primary Engine Engine Families Typical: Likely includes 4D30 series (e.g., 4D34), 4M40 series, or similar diesel engines depending on specific model variant. Performance Engine Displacement Range: Typically 3.9L to 7.5L (238 cu in to 458 cu in) for these truck classes. Horsepower Range: Horsepower output typically ranges from approximately 100 HP to 170 HP, depending on the specific engine and model. Torque Range: Torque figures will also vary, generally in the range of 200 lb-ft to 350 lb-ft or more for diesel engines. Fuel System Fuel Type: Diesel Injection System Typical: Indirect Injection (IDI) or Common Rail Direct Injection (CRDI) depending on engine and year. Engine Type Engine Configuration: Inline 4-cylinder or 6-cylinder, naturally aspirated or turbocharged diesel engines are common for these models. 🔧 Transmission Standard Manual Transmission Types: Various manual transmissions, often 5-speed or 6-speed, specific models vary by truck variant. Optional Automatic Transmission Types: Automatic transmission options may be available on certain models, specific type to be detailed in manual. Features Transmission Fluid Type: Specific ATF or gear oil type will be detailed in the manual, crucial for correct operation and longevity. 📐 Dimensions Exterior Vehicle Class: Light to Medium Duty Commercial Trucks Configuration Types: Cab-over-engine (COE) typically, with various wheelbases and chassis configurations for different body applications (e.g., flatbed, box truck, dump truck). Weights Gvwr Range: Gross Vehicle Weight Rating (GVWR) will vary significantly across models, generally ranging from 14,500 lbs to 25,500 lbs or higher for some variants. Curb Weight: Curb weight will vary significantly based on chassis, cab type, and installed body, but typically starts around 5,000-7,000 lbs for lighter configurations. 🛡️ Safety Features Ratings Crash Test Data: Specific crash test data for these commercial vehicle models is less commonly published by agencies like NHTSA compared to passenger cars. The manual would detail safety-related systems. Active Features Braking Systems: Hydraulic disc brakes (front/rear), with ABS available on certain models. Parking brake typically mechanical. Passive Features Restraint Systems: Seat belts for driver and passenger. Airbags may be optional or standard depending on specific trim and year. 💡 Technology Features Infotainment Audio System: Base AM/FM radio or cassette player with limited speaker configuration. Options for CD players may exist. Driver Assistance Lighting Systems: Halogen headlights, standard taillights and turn signals. Manual will cover headlight aim and bulb replacement. Connectivity Auxiliary Inputs: Unlikely to feature modern connectivity like USB or Bluetooth unless a significant aftermarket upgrade was installed. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 to 7,500 miles (8,000 to 12,000 km) or 6-12 months, dependent on operating conditions (refer to manual for specifics). Transmission Fluid Change: Intervals vary based on usage, typically around 30,000 to 60,000 miles (48,000 to...