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Mitsubishi Galant 6th Gen 1989-1993 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation Generation: 6th Generation Codes Generation Code: E3_A Model Years Covered: 1989-1993 👋 Introduction Market Position Value Proposition: Provides dealer-level technical information for owners and independent repair shops, empowering informed decision-making and cost savings. Competitive Analysis Advantage Over Generic Guides: Offers specific procedures, specifications, and diagnostic techniques tailored to the Mitsubishi Galant 6th Gen, unlike generic automotive advice. Key Features Accessibility: Instant digital download allows immediate access without shipping delays or costs. Practical Application: Enables proactive maintenance, informed repair discussions, and independent problem-solving for common issues. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Target Audience: Vehicle Owners with Basic Mechanical Skills and Independent Auto Service Professionals Page Count Estimated Page Count: Likely extensive, consistent with full factory service manuals (exact count not provided but implied by comprehensive coverage) Manual Type Type: Service Repair Manual Language Language: English Format Delivery Method: Instant Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Service and Overhauling, Induction, Mechanical Systems, Fuel System, Emission Control Powertrain: Transmission, Transmission and Differentials Chassis And Body: Chassis, Body, Steering and Suspension, Brakes, ABS Electrical And Control: Wiring, Control System Procedures Included Diagnostics: Troubleshooting and Diagnostics, Engine Fault Symptom Diagnosis, Wiring Diagram Tracing and Verification Repair And Maintenance: General Service Work, Engine Overhauling, Transmission Repair, Chassis Repair, Bodywork, Suspension and Steering Adjustments, Brake System Servicing, ABS System Servicing Technical Advice: Researching and Evaluating Repair Approaches, Testing Suspected Parts, Understanding Engine Management Systems, Communicating Effectively with Mechanics, Verifying Repair Work Technical Depth Depth Of Information: Dealer-Level Specifications and Procedures, Including Full Specifications and Torque Settings Diagnostic Techniques: Secret Techniques Used by Top Mechanics, Terminal Pin Connections and Expected Readings for Wiring 📊 Manual Specifications File Format Format: PDF Compatibility: Viewable on PC, Mac, and various devices including many phones and ebook readers (e.g., Amazon Kindle) Print Quality Printability: Print individual pages as needed Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi Astron / Sirius / Cyclone (specific engine codes vary by market and trim) Common Engines 1989 1993: 4G37 (1.8L SOHC), 4G63 (2.0L SOHC/DOHC), 6G71 (2.5L SOHC V6) Performance Power Output Range: Varies significantly by engine (e.g., 1.8L SOHC ~90-100 hp, 2.0L DOHC ~145-150 hp, 2.5L V6 ~150-170 hp) Torque Specifications: Detailed torque settings for all engine components are included in the manual. Fuel System Fuel Delivery: Includes Gasoline Fuel Injection (MPI) and potentially Carburetor systems on earlier or base models. Fuel Type: Unleaded Gasoline Maintenance Timing Belt Replacement: Critical procedure covered, with specific intervals and replacement steps. 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission (often INVECS) Features All Wheel Drive: Some models, particularly performance variants (e.g., GSR), offered optional All-Wheel Drive (AWD). Maintenance Fluid Type: Manual: API GL-4 or GL-5 gear oil (specific viscosity recommended). Automatic: ATF SP-II or equivalent. 📐 Dimensions Exterior Body Styles: Sedan (4-door), Hardtop Sedan (4-door), Coupe (2-door), Wagon (4-door) Wheelbase: Approximately 102.4 inches (2600 mm) for sedan/coupe variants. Weights Curb Weight Range: Varies by body style and engine, typically ranging from 2,700 lbs to 3,300 lbs. 🛡️ Safety Features Ratings Crash Test Data: Limited official US NHTSA/IIHS data for this era; manual provides guidance on safety system maintenance. Active Features ABS Availability: Anti-lock Braking System (ABS) was available as an option on higher trims. Passive Features Airbag Availability: Driver-side airbag typically standard on later models within this range, passenger airbag less common. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, with optional CD player on higher trims. Speaker configurations vary. Driver Assistance Cruise Control: Available on most models, operated via steering wheel or stalk controls. Connectivity Cellular Integration: N/A (Vehicle technology predates widespread mobile device integration). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. Spark Plug Replacement: Refer to manual for specific interval based on engine type (e.g., iridium plugs extend intervals). Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity and API service classification (e.g., 5W-30, 10W-30, API SG or higher). Coolant Type: Ethylene Glycol based antifreeze (green color) with a 50/50 mix with distilled water. Known Issues Common Engine Wear: Timing belt failure (if not replaced per schedule), head gasket leaks (especially on high-mileage 4G63 engines), distributor issues. Common Chassis Issues: Suspension component wear (bushings, ball joints), rust on body panels and undercarriage in certain climates, power window regulator failures. Common Electrical Issues: Alternator failures, starter motor issues, corrosion in electrical connectors, fuel pump relay failures. 📚 Vehicle History Brand Heritage Mitsubishi Reputation: Mitsubishi has a history of engineering robust powertrains and innovative technologies. Model Evolution Galant Heritage: The Galant has been a staple in Mitsubishi's lineup, evolving through various designs and engineering...
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Mitsubishi Galant 6th Gen 1989-1993 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation
Generation:
6th Generation
Codes
Generation Code:
E3_A
Model Years Covered:
1989-1993
👋 Introduction
Market Position
Value Proposition:
Provides dealer-level technical information for owners and independent repair shops, empowering informed decision-making and cost savings.
Competitive Analysis
Advantage Over Generic Guides:
Offers specific procedures, specifications, and diagnostic techniques tailored to the Mitsubishi Galant 6th Gen, unlike generic automotive advice.
Key Features
Accessibility:
Instant digital download allows immediate access without shipping delays or costs.
Practical Application:
Enables proactive maintenance, informed repair discussions, and independent problem-solving for common issues.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Target Audience:
Vehicle Owners with Basic Mechanical Skills and Independent Auto Service Professionals
Page Count
Estimated Page Count:
Likely extensive, consistent with full factory service manuals (exact count not provided but implied by comprehensive coverage)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Delivery Method:
Instant Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Service and Overhauling, Induction, Mechanical Systems, Fuel System, Emission Control
Powertrain:
Transmission, Transmission and Differentials
Chassis And Body:
Chassis, Body, Steering and Suspension, Brakes, ABS
Electrical And Control:
Wiring, Control System
Procedures Included
Diagnostics:
Troubleshooting and Diagnostics, Engine Fault Symptom Diagnosis, Wiring Diagram Tracing and Verification
Repair And Maintenance:
General Service Work, Engine Overhauling, Transmission Repair, Chassis Repair, Bodywork, Suspension and Steering Adjustments, Brake System Servicing, ABS System Servicing
Technical Advice:
Researching and Evaluating Repair Approaches, Testing Suspected Parts, Understanding Engine Management Systems, Communicating Effectively with Mechanics, Verifying Repair Work
Technical Depth
Depth Of Information:
Dealer-Level Specifications and Procedures, Including Full Specifications and Torque Settings
Diagnostic Techniques:
Secret Techniques Used by Top Mechanics, Terminal Pin Connections and Expected Readings for Wiring
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Viewable on PC, Mac, and various devices including many phones and ebook readers (e.g., Amazon Kindle)
Print Quality
Printability:
Print individual pages as needed
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi Astron / Sirius / Cyclone (specific engine codes vary by market and trim)
Common Engines 1989 1993:
4G37 (1.8L SOHC), 4G63 (2.0L SOHC/DOHC), 6G71 (2.5L SOHC V6)
Performance
Power Output Range:
Varies significantly by engine (e.g., 1.8L SOHC ~90-100 hp, 2.0L DOHC ~145-150 hp, 2.5L V6 ~150-170 hp)
Torque Specifications:
Detailed torque settings for all engine components are included in the manual.
Fuel System
Fuel Delivery:
Includes Gasoline Fuel Injection (MPI) and potentially Carburetor systems on earlier or base models.
Fuel Type:
Unleaded Gasoline
Maintenance
Timing Belt Replacement:
Critical procedure covered, with specific intervals and replacement steps.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (often INVECS)
Features
All Wheel Drive:
Some models, particularly performance variants (e.g., GSR), offered optional All-Wheel Drive (AWD).
Maintenance
Fluid Type:
Manual: API GL-4 or GL-5 gear oil (specific viscosity recommended). Automatic: ATF SP-II or equivalent.
📐 Dimensions
Exterior
Body Styles:
Sedan (4-door), Hardtop Sedan (4-door), Coupe (2-door), Wagon (4-door)
Wheelbase:
Approximately 102.4 inches (2600 mm) for sedan/coupe variants.
Weights
Curb Weight Range:
Varies by body style and engine, typically ranging from 2,700 lbs to 3,300 lbs.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official US NHTSA/IIHS data for this era; manual provides guidance on safety system maintenance.
Active Features
ABS Availability:
Anti-lock Braking System (ABS) was available as an option on higher trims.
Passive Features
Airbag Availability:
Driver-side airbag typically standard on later models within this range, passenger airbag less common.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, with optional CD player on higher trims. Speaker configurations vary.
Driver Assistance
Cruise Control:
Available on most models, operated via steering wheel or stalk controls.
Connectivity
Cellular Integration:
N/A (Vehicle technology predates widespread mobile device integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions.
Spark Plug Replacement:
Refer to manual for specific interval based on engine type (e.g., iridium plugs extend intervals).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity and API service classification (e.g., 5W-30, 10W-30, API SG or higher).
Coolant Type:
Ethylene Glycol based antifreeze (green color) with a 50/50 mix with distilled water.
Known Issues
Common Engine Wear:
Timing belt failure (if not replaced per schedule), head gasket leaks (especially on high-mileage 4G63 engines), distributor issues.
Common Chassis Issues:
Suspension component wear (bushings, ball joints), rust on body panels and undercarriage in certain climates, power window regulator failures.
Common Electrical Issues:
Alternator failures, starter motor issues, corrosion in electrical connectors, fuel pump relay failures.
📚 Vehicle History
Brand Heritage
Mitsubishi Reputation:
Mitsubishi has a history of engineering robust powertrains and innovative technologies.
Model Evolution
Galant Heritage:
The Galant has been a staple in Mitsubishi's lineup, evolving through various designs and engineering advancements.
Production
Manufacturing Locations:
Primarily Japan (Mizushima Plant)
Market Segments:
Mid-size car segment, competing with vehicles like the Toyota Camry, Honda Accord, and Ford Tempo.
🏆 Awards & Recognition
Recognitions
Editorial Reviews:
While specific awards for the 6th Gen Galant are not readily documented, it was generally well-regarded for its styling, handling, and value proposition upon release.
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