Mitsubishi Galant 1990 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1990 Codes Chassis Code: E3_A (for sedan/coupe variants) Generation Generation: Sixth Generation (E3_A/E3_X/E3_G) 👋 Introduction Market Position Market Segment: Mid-size sedan and coupe segment, competing with vehicles like the Toyota Camry, Honda Accord, and Ford Taurus. Competitive Analysis Competitive Strengths: Known for its distinctive styling (especially the sedan variants), available all-wheel drive (AWD) on some models, and a range of capable engines. The 'In-dash' or 'Vector' styling was a hallmark of this generation. Key Features Vehicle Key Features 1990: Independent front and rear suspension, front-wheel drive or optional all-wheel drive, available anti-lock brakes (ABS) on higher trims, power-assisted steering, aerodynamic styling. 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive service and repair for the 1990 Mitsubishi Galant. Page Count Estimated Page Count: Likely over 1000 pages (typical for full factory service manuals) Manual Type Manual Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Digital Compatibility: Compatible with all versions of Windows and Mac operating systems. Digital Features: Zoom in/out functionality for detailed viewing of diagrams and text. 📖 Manual Coverage Systems Covered Covered Systems: General Information, Engine Mechanical, Fuel System, Cooling System, Intake and Exhaust Systems, Emission Control Systems, Clutch System, Manual Transaxle, Automatic Transaxle, Propeller Shaft, Front Axle, Rear Axle, Wheel and Tire Assembly, Power Plant Mounts, Front Suspension, Active-Electronic Control Suspension (if applicable to specific trims), Rear Suspension, Service Brakes, Parking Brakes, Alphabetical Index. Electrical Diagrams Coverage: Includes comprehensive electrical wiring diagrams for all major vehicle systems, essential for diagnosing electrical faults. Climate Control System: Detailed diagnosis and repair procedures for the air conditioning and heating systems. Body And Interior: Coverage of body panel removal/installation, interior trim, glass, and seals. Emission Control: Detailed explanation of emission control systems, including EGR, catalytic converter, and any specific evaporative emission controls. Suspension Components: In-depth coverage of front struts, rear shock absorbers, control arms, ball joints, bushings, and alignment specifications. Procedures Included Included Procedures: Detailed step-by-step repair and overhaul procedures, maintenance schedules, diagnostic procedures, troubleshooting guides, electrical diagrams, torque specifications, fluid capacities, component specifications, and adjustment procedures for all covered systems. Torque Settings Coverage: Provides specific torque specifications for all critical fasteners, ensuring proper assembly and preventing damage. Fluid Capacities Coverage: Details all necessary fluid capacities for engine oil, coolant, transmission fluid, brake fluid, power steering fluid, and windshield washer fluid. Diagnostic Procedures: Troubleshooting flowcharts and symptom-based diagnostics for common driveability, electrical, and mechanical issues. Technical Depth Technical Depth: Full factory-level technical depth, suitable for professional technicians and advanced DIY mechanics, covering everything from basic maintenance to complete engine and transmission rebuilds, and complex electrical diagnostics. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Digital Requirements: Adobe PDF Reader and WinZip (for unzipping compressed files). Print Quality Digital Print Quality: High resolution, suitable for clear viewing and printing of diagrams and text. Binding Type Digital Binding Type: N/A (Digital format) Paper Type Digital Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Options: 4G63 2.0L SOHC/DOHC 4-cylinder; 6G71 2.5L SOHC V6. Specific engine code and configuration would vary by market and trim level (e.g., 2.0L MPI, 2.0L Turbo, 2.5L V6). Engine Codes Common: 4G63 (2.0L Inline-4), 6G71 (2.5L V6). Performance Typical Horsepower 2.0L: Approximately 105-145 hp (depending on SOHC/DOHC and turbocharging). Typical Horsepower 2.5L V6: Approximately 150-165 hp. 4G63 Turbo Variant: A turbocharged variant of the 4G63 engine (often designated as 'Turbo' or 'GSR' trims in certain markets) offered significantly higher horsepower, typically in the 190-210 hp range for this generation. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Pump And Injectors: Information on testing and replacing fuel pump, pressure regulator, and fuel injectors. 🔧 Transmission Standard Standard Transmission: 5-speed manual transaxle. Optional Optional Transmission: 4-speed automatic transaxle. Features All Wheel Drive System: Optional 'Full-time 4WD' (Active-4WD) system available on select models, often paired with the 6G71 V6 engine. 📐 Dimensions Exterior Body Styles: 4-door Sedan, 2-door Coupe. Weights Curb Weight Range: Approximately 2,800 - 3,300 lbs (1,270 - 1,500 kg), depending on engine, drivetrain, and trim. 🛡️ Safety Features Ratings Crash Test Availability: Limited comprehensive crash test data publicly available from this era (NHTSA/IIHS data may be sparse for this specific model year). Active Features Available Active Safety: Anti-lock Braking System (ABS) was an option on higher trim levels. Passive Features Standard Passive Safety: Seatbelts, crumple zones (designed according to contemporary safety standards). 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with cassette player. Optional CD player on some higher trims. Speaker configurations varied by trim level. Driver Assistance Climate Control: Manual climate control with A/C and heater. Automatic climate control available on some top-tier trims. Connectivity Cruise Control: Standard on many models, optional on base trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000...
Mid-size sedan and coupe segment, competing with vehicles like the Toyota Camry, Honda Accord, and Ford Taurus.
Competitive Analysis
Competitive Strengths:
Known for its distinctive styling (especially the sedan variants), available all-wheel drive (AWD) on some models, and a range of capable engines. The 'In-dash' or 'Vector' styling was a hallmark of this generation.
Key Features
Vehicle Key Features 1990:
Independent front and rear suspension, front-wheel drive or optional all-wheel drive, available anti-lock brakes (ABS) on higher trims, power-assisted steering, aerodynamic styling.
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive service and repair for the 1990 Mitsubishi Galant.
Page Count
Estimated Page Count:
Likely over 1000 pages (typical for full factory service manuals)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
Digital Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Digital Features:
Zoom in/out functionality for detailed viewing of diagrams and text.
📖 Manual Coverage
Systems Covered
Covered Systems:
General Information, Engine Mechanical, Fuel System, Cooling System, Intake and Exhaust Systems, Emission Control Systems, Clutch System, Manual Transaxle, Automatic Transaxle, Propeller Shaft, Front Axle, Rear Axle, Wheel and Tire Assembly, Power Plant Mounts, Front Suspension, Active-Electronic Control Suspension (if applicable to specific trims), Rear Suspension, Service Brakes, Parking Brakes, Alphabetical Index.
Electrical Diagrams Coverage:
Includes comprehensive electrical wiring diagrams for all major vehicle systems, essential for diagnosing electrical faults.
Climate Control System:
Detailed diagnosis and repair procedures for the air conditioning and heating systems.
Body And Interior:
Coverage of body panel removal/installation, interior trim, glass, and seals.
Emission Control:
Detailed explanation of emission control systems, including EGR, catalytic converter, and any specific evaporative emission controls.
Suspension Components:
In-depth coverage of front struts, rear shock absorbers, control arms, ball joints, bushings, and alignment specifications.
Procedures Included
Included Procedures:
Detailed step-by-step repair and overhaul procedures, maintenance schedules, diagnostic procedures, troubleshooting guides, electrical diagrams, torque specifications, fluid capacities, component specifications, and adjustment procedures for all covered systems.
Torque Settings Coverage:
Provides specific torque specifications for all critical fasteners, ensuring proper assembly and preventing damage.
Fluid Capacities Coverage:
Details all necessary fluid capacities for engine oil, coolant, transmission fluid, brake fluid, power steering fluid, and windshield washer fluid.
Diagnostic Procedures:
Troubleshooting flowcharts and symptom-based diagnostics for common driveability, electrical, and mechanical issues.
Technical Depth
Technical Depth:
Full factory-level technical depth, suitable for professional technicians and advanced DIY mechanics, covering everything from basic maintenance to complete engine and transmission rebuilds, and complex electrical diagnostics.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Digital Requirements:
Adobe PDF Reader and WinZip (for unzipping compressed files).
Print Quality
Digital Print Quality:
High resolution, suitable for clear viewing and printing of diagrams and text.
Binding Type
Digital Binding Type:
N/A (Digital format)
Paper Type
Digital Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4G63 2.0L SOHC/DOHC 4-cylinder; 6G71 2.5L SOHC V6. Specific engine code and configuration would vary by market and trim level (e.g., 2.0L MPI, 2.0L Turbo, 2.5L V6).
Engine Codes Common:
4G63 (2.0L Inline-4), 6G71 (2.5L V6).
Performance
Typical Horsepower 2.0L:
Approximately 105-145 hp (depending on SOHC/DOHC and turbocharging).
Typical Horsepower 2.5L V6:
Approximately 150-165 hp.
4G63 Turbo Variant:
A turbocharged variant of the 4G63 engine (often designated as 'Turbo' or 'GSR' trims in certain markets) offered significantly higher horsepower, typically in the 190-210 hp range for this generation.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Pump And Injectors:
Information on testing and replacing fuel pump, pressure regulator, and fuel injectors.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transaxle.
Optional
Optional Transmission:
4-speed automatic transaxle.
Features
All Wheel Drive System:
Optional 'Full-time 4WD' (Active-4WD) system available on select models, often paired with the 6G71 V6 engine.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 2-door Coupe.
Weights
Curb Weight Range:
Approximately 2,800 - 3,300 lbs (1,270 - 1,500 kg), depending on engine, drivetrain, and trim.
🛡️ Safety Features
Ratings
Crash Test Availability:
Limited comprehensive crash test data publicly available from this era (NHTSA/IIHS data may be sparse for this specific model year).
Active Features
Available Active Safety:
Anti-lock Braking System (ABS) was an option on higher trim levels.
Passive Features
Standard Passive Safety:
Seatbelts, crumple zones (designed according to contemporary safety standards).
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player. Optional CD player on some higher trims. Speaker configurations varied by trim level.
Driver Assistance
Climate Control:
Manual climate control with A/C and heater. Automatic climate control available on some top-tier trims.
Connectivity
Cruise Control:
Standard on many models, optional on base trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used (consult manual for specific recommendations).
Spark Plug Replacement:
Intervals vary by plug type, but typically around 30,000 miles for standard plugs, potentially longer for platinum or iridium (consult manual).
Timing Belt Replacement:
Crucial for 4G63 engines (interference design). Typically recommended every 60,000-90,000 miles or 5-7 years. The manual will specify the exact interval and procedure.
Fluid Specifications
Engine Oil Type:
API SG or SH rated, SAE 5W-30 or 10W-30 (check manual for exact viscosity and capacity).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (typically 50/50 ratio). Consult manual for specific capacity.
Automatic Transmission Fluid:
Mitsubishi ATF SP-II or equivalent (check manual for exact specification and capacity).
Known Issues
Common Wear Items:
Ignition components (plugs, wires, distributor cap/rotor), fuel injectors, oxygen sensors, catalytic converter, exhaust system, suspension bushings, CV joints, and wheel bearings can be common wear items due to age.
Specific Galant Issues Era:
Some reports of oil leaks from gaskets and seals, potential issues with automatic transmission solenoids or valve bodies, and occasional electrical gremlins common in vehicles of this age.
📚 Vehicle History
Brand Heritage
Mitsubishi Reputation Era:
Mitsubishi was establishing itself in global markets, known for reliable engines and sometimes performance-oriented variants (like the later Lancer Evolution, though the Galant predates this).
Model Evolution
Galant Lineage:
The Galant has a long history dating back to the 1960s, evolving through various sizes and styles. The 1990 model represents a significant shift in design and technology from earlier generations.
Production
Manufacturing Location:
Primarily Japan. Exports to North America and other global markets.
🏆 Awards & Recognition
Recognitions
Automotive Journal Reviews:
Reviews from contemporary automotive publications often praised its styling, ride comfort, and the availability of V6 and AWD options. Comparisons were frequently made against its Japanese and American competitors.
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