Mitsubishi Galant 1997-2001 All Service Repair Manual
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This manual covers the Galant, an 8th generation mid-size sedan produced for model years 1997 through 2001. Known for its aerodynamic styling and available performance-oriented powertrains, including the potent turbocharged 4G63 engine in VR-4 variants and the smooth 2.5L V6 MIVEC, the Galant offered a compelling blend of comfort and capability. It was designed to compete with established players in the sedan market, appealing to families and individuals seeking reliable transportation with an emphasis on driving dynamics. Chassis codes include E50/E60/E70/E80 for global markets and DE/DJ/DM for North America, with covered engine codes being the 4G63, 4G64, and 6A13. This comprehensive service and repair manual provides detailed information essential for the maintenance and repair of your Galant. It encompasses a wide range of topics, including engine mechanicals, lubrication, cooling, fuel injection, ignition, emissions control, starting and charging systems, and engine performance diagnostics. Coverage extends to manual and automatic transmissions, clutch systems, driveline components, brake systems, ABS, steering, suspension, and all electrical systems, including comprehensive wiring diagrams. Additionally, the manual details HVAC systems, body and chassis components, and provides step-by-step procedures for routine maintenance, extensive repairs, troubleshooting, and diagnostics, all formatted for clarity and ease of use. 🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: 8th Generation (2000-2004 in North America, 1997-2003 elsewhere) Chassis Code Primary: E50/E60/E70/E80 (JDM/Global), DE/DJ/DM (North America) Engine Codes Covered: 4G63 (2.0L DOHC I4 - Turbocharged in VR-4/GSR variants), 4G64 (2.4L SOHC I4), 6A13 (2.5L V6 DOHC MIVEC) Codes OBD Standard: OBD-II 👋 Introduction Market Position Vehicle Class: Mid-size sedan Target Audience: Families, individuals seeking reliable transportation with a touch of sportiness (especially VR-4 variants) Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda 626, Ford Taurus Key Features Design Philosophy: A blend of aerodynamic styling, comfortable interior, and for certain trims, performance-oriented engineering Drivetrain Options: Front-wheel drive (FWD) and All-wheel drive (AWD) available on specific models (e.g., VR-4) Distinguishing Features: The optional 2.5L V6 engine and the high-performance turbocharged 4G63 engine in the VR-4 model were significant draws, offering potent acceleration and handling 📋 Manual Details Coverage Areas Years Covered: 1997, 1998, 1999, 2000, 2001 Regions Covered: All regions (North America, Japan, Europe, etc., depending on specific engine/trim variants) Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Comprehensive Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, starting and charging, engine performance diagnostics Transmission Systems: Manual transmission (G5M/W5M series), Automatic transmission (F4A/W4A series), Clutch system, driveline components (axles, driveshafts) Brake Systems: Front and rear brakes (disc, drum), ABS system, parking brake Steering Suspension: Power steering, steering rack, suspension components (struts, springs, control arms), wheel alignment Electrical Systems: Battery, charging system, starter, lighting, ignition system, power windows, mirrors, locks, wipers, horn, instrumentation, ECU, wiring diagrams Body Chassis: Body panels, doors, glass, interior trim, chassis components, rust prevention and undercoating HVAC System: Air conditioning, heating, ventilation, blower motor, refrigerant system Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, air filter replacement, tire rotation Repair Procedures: Engine component replacement (head gasket, pistons, rings), transmission overhaul, brake caliper rebuild, suspension component replacement, electrical component diagnostics and replacement Troubleshooting Guidance: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical circuit analysis Diagnostic Procedures: Engine performance testing, fuel pressure testing, compression testing, emission system testing, ABS system diagnostics Special Tools Required: Identification of specialized tools needed for specific repairs (e.g., torque wrenches, engine timing tools, diagnostic scanners) Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes (typically) Print Quality Print Quality: High-resolution, suitable for printing individual sections or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Base Engine: 2.4L DOHC I4 (4G64) Optional Engine 1: 2.0L DOHC I4 Turbocharged (4G63) Optional Engine 2: 2.5L DOHC V6 MIVEC (6A13) Performance 2.4L Horsepower: Approx. 145-150 hp @ 5500-6000 rpm (varies by market and year) 2.4L Torque: Approx. 150-155 lb-ft @ 3500-4000 rpm (varies by market and year) 2.0L Turbo Horsepower: Approx. 240-250 hp @ 6000 rpm (VR-4/GSR models) 2.0L Turbo Torque: Approx. 255-260 lb-ft @ 3000-3500 rpm (VR-4/GSR models) 2.5L V6 Horsepower: Approx. 190-200 hp @ 6000-6500 rpm 2.5L V6 Torque: Approx. 185-190 lb-ft @ 4500-5000 rpm Fuel System Fuel System: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating as per owner's manual, premium recommended for turbo models) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission (with electronic control and sport mode on some variants) Features AWD System: Advanced All-Wheel Drive system with Active YAW Control (AYC) available...
This manual covers the Galant, an 8th generation mid-size sedan produced for model years 1997 through 2001. Known for its aerodynamic styling and available performance-oriented powertrains, including the potent turbocharged 4G63 engine in VR-4 variants and the smooth 2.5L V6 MIVEC, the Galant offered a compelling blend of comfort and capability. It was designed to compete with established players in the sedan market, appealing to families and individuals seeking reliable transportation with an emphasis on driving dynamics. Chassis codes include E50/E60/E70/E80 for global markets and DE/DJ/DM for North America, with covered engine codes being the 4G63, 4G64, and 6A13.
This comprehensive service and repair manual provides detailed information essential for the maintenance and repair of your Galant. It encompasses a wide range of topics, including engine mechanicals, lubrication, cooling, fuel injection, ignition, emissions control, starting and charging systems, and engine performance diagnostics. Coverage extends to manual and automatic transmissions, clutch systems, driveline components, brake systems, ABS, steering, suspension, and all electrical systems, including comprehensive wiring diagrams. Additionally, the manual details HVAC systems, body and chassis components, and provides step-by-step procedures for routine maintenance, extensive repairs, troubleshooting, and diagnostics, all formatted for clarity and ease of use.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
8th Generation (2000-2004 in North America, 1997-2003 elsewhere)
Chassis Code Primary:
E50/E60/E70/E80 (JDM/Global), DE/DJ/DM (North America)
Families, individuals seeking reliable transportation with a touch of sportiness (especially VR-4 variants)
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda 626, Ford Taurus
Key Features
Design Philosophy:
A blend of aerodynamic styling, comfortable interior, and for certain trims, performance-oriented engineering
Drivetrain Options:
Front-wheel drive (FWD) and All-wheel drive (AWD) available on specific models (e.g., VR-4)
Distinguishing Features:
The optional 2.5L V6 engine and the high-performance turbocharged 4G63 engine in the VR-4 model were significant draws, offering potent acceleration and handling
📋 Manual Details
Coverage Areas
Years Covered:
1997, 1998, 1999, 2000, 2001
Regions Covered:
All regions (North America, Japan, Europe, etc., depending on specific engine/trim variants)
Unleaded Gasoline (Octane rating as per owner's manual, premium recommended for turbo models)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission (with electronic control and sport mode on some variants)
Features
AWD System:
Advanced All-Wheel Drive system with Active YAW Control (AYC) available on VR-4 models
Transmission Fluid Spec:
Refer to manual for specific ATF type (e.g., DiaQueen SP-III or equivalent for automatic) and manual transmission gear oil specification (e.g., GL-4 or GL-5)
📐 Dimensions
Exterior
Length:
Approx. 185.0 - 188.0 inches (4700 - 4775 mm)
Width:
Approx. 70.3 inches (1785 mm)
Height:
Approx. 55.7 - 56.3 inches (1415 - 1430 mm)
Wheelbase:
Approx. 104.7 inches (2660 mm)
Weights
Curb Weight:
Approx. 3100 - 3500 lbs (1406 - 1588 kg), depending on engine and drivetrain
Cargo
Trunk Capacity:
Approx. 14.1 - 15.0 cu ft (399 - 425 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (for specific testing year, consult NHTSA)
IIHS Side Impact:
Good (for specific testing year, consult IIHS)
Active Features
ABS:
Standard on most models, optional on base trims
Traction Control:
Available on certain higher trims, especially AWD models
Passive Features
Airbags:
Driver and front passenger airbags standard
Seatbelts:
Three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player and optional CD player. Speaker configurations varied by trim level.
Climate Control:
Manual or automatic climate control systems available depending on trim.
Driver Assistance
Cruise Control:
Available on most trim levels.
Connectivity
Connectivity Features:
Limited by era; primarily focused on basic vehicle functions. No integrated Bluetooth or advanced telematics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for exact recommendation)
Transmission Fluid Change:
Every 30,000 - 60,000 miles for automatic transmissions, refer to manual for manual transmission service
Coolant Flush:
Every 30,000 - 60,000 miles or 2-4 years
Spark Plug Replacement:
Every 60,000 - 100,000 miles depending on spark plug type (e.g., iridium)
Fluid Specifications
Engine Oil Spec:
API Service SG or SH, SAE 5W-30 or 10W-30 (check manual for specific viscosity and API rating)
Coolant Spec:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze/coolant with deionized water, typically a 50/50 mix)
Brake Fluid Spec:
DOT 3 or DOT 4
Known Issues
Engine Issues:
Head gasket failures (especially on earlier 4G63/4G64 engines), oil leaks, potential for seized piston rings on high-mileage engines.
Transmission Issues:
Automatic transmission solenoid issues, potential for clutch wear on manual transmissions.
Suspension Issues:
Worn ball joints and tie rod ends, premature strut wear.
Electrical Issues:
Power window motor failures, alternator issues, interior light malfunctions.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to the early 20th century, known for innovation and diverse product lines
Model Evolution
Galant 8Th Gen Introduction:
The 8th generation Galant represented a significant redesign, moving towards a sleeker, more aerodynamic profile. It was available in various trims catering to different market segments, from economy-focused to performance-oriented (VR-4).
Production
Production Locations:
Primarily manufactured in Japan, with some assembly in other global locations depending on the market.
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific awards for this generation are not as widely publicized as some direct competitors, the Galant was generally regarded as a competent and stylish mid-size sedan, with the VR-4 variant often praised for its performance and advanced AWD system.
Ratings
Consumer Reports Ratings:
Ratings varied year by year and by specific components; consulting historical Consumer Reports data for the specific model year is recommended.
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