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Mitsubishi Lancer Evo 7 2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Year: 2001 Codes Chassis Code: CT9A Engine Code Primary: 4G63T Platform: DOHC Inline-4, turbocharged, intercooled 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, tuners, dedicated owners seeking in-depth repair knowledge Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Audi S3 Unique Selling Points: Advanced AWD system (ACD), rally-bred heritage, powerful 4G63T engine Key Features Performance Focus: Designed for high-performance driving and motorsport applications Technical Complexity: Covers highly sophisticated mechanical and electronic systems 📋 Manual Details Coverage Areas Primary Coverage: Complete service, maintenance, and repair Secondary Coverage: Diagnostics, troubleshooting, electrical schematics, bodywork Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63T), Fuel System, Exhaust System, Cooling System, Lubrication System Drivetrain: Manual Transmission (Getrag 5-speed), Active Center Differential (ACD), Helical Limited Slip Front Differential, Viscous Coupling Rear Differential Suspension Steering: MacPherson Struts (Front), Multi-link (Rear), Power Steering System, Four-Wheel Steering (4WS) details if applicable to specific trims Brakes: Front Brembo 4-piston calipers, Rear Brembo 2-piston calipers, ABS System, EBD System Electrical Electronics: ECU/ECM, Engine Control, Ignition System, Lighting System, Audio System, Power Accessories, Diagnostic Codes (DTCs) Body Chassis: Chassis, Body Panels, Doors, Windows, Seats, Climate Control, HVAC Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and flushes, timing belt inspection/replacement Repair: Engine rebuild, transmission overhaul, turbocharger service, suspension component replacement, brake caliper overhaul, electrical component diagnosis and repair Diagnostics Troubleshooting: Step-by-step diagnostic flowcharts for common issues, DTC interpretation and resolution Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts Visuals: Includes detailed exploded views, diagrams, and schematics 📊 Manual Specifications File Format PDF Quality: High-resolution, text-searchable Printable: Yes, all pages printable Print Quality Print Readability: Clear text and sharp images/diagrams Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T MIVEC (Evolution VII specific features may vary) Displacement: 2.0 Liters (1997cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Valve Train: DOHC, 16 Valves, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Performance Horsepower Ps: 280 PS (approx. 276 hp) at 6,500 RPM (JDM Spec) Torque Kgfm: 34.8 kgfm (approx. 252 lb-ft) at 3,500 RPM (JDM Spec) Fuel System Induction: Sequential Multi-Point Fuel Injection (MPI) with Electronic Fuel Pump Turbocharger: Mitsubishi TD05H-16G (or similar variant) with Water-Cooled Center Section and Intercooler Fuel Type: Unleaded Premium Gasoline (RON 98 recommended for optimal performance) 🔧 Transmission Standard Type: Getrag 5-speed Manual Transmission Optional Type: N/A (Manual transmission standard on Evo VII) Features Clutch: Hydraulic Actuated Single Dry Plate Clutch All Wheel Drive System: Mitsubishi's S-AWC (Super All Wheel Control) system including ACD, AYC (Active Yaw Control), and ACD electronic controller 📐 Dimensions Exterior Length: 4,490 mm (176.8 in) Width: 1,770 mm (69.7 in) Height: 1,415 mm (55.7 in) Wheelbase: 2,630 mm (103.5 in) Track Front: 1,515 mm (59.6 in) Track Rear: 1,505 mm (59.3 in) Ground Clearance: 130 mm (5.1 in) Weights Curb Weight: 1,450 kg (3,197 lbs) Gross Vehicle Weight: 1,875 kg (4,134 lbs) Towing Capacity: Not Recommended 🛡️ Safety Features Ratings NHTSA Overall: Not Rated (Vehicle of this era often not rated by modern standards) Euro Ncap: Not Rated Active Features ABS: Yes, with EBD (Electronic Brakeforce Distribution) Traction Control: Yes (Part of S-AWC system) Stability Control: No (MASC/ASTC not standard on Evo VII) Passive Features Airbags: Driver and Front Passenger Airbags Seatbelts: 3-point Inertia Reel Seatbelts with Pretensioners Body Structure: Reinforced 'RISE' (Reinforced Impact Safety Evolution) body structure 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with 6 speakers (upgradeable) Display: Basic LCD display for climate control and trip computer Driver Assistance Advanced Systems: Active Center Differential (ACD) and Active Yaw Control (AYC) are key performance-enhancing technologies Cruise Control: Standard Connectivity Bluetooth: Not factory equipped Usb: Not factory equipped 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, depending on driving conditions Air Filter Replacement: Every 15,000 - 20,000 km (9,000 - 12,000 miles) Spark Plug Replacement: Every 40,000 - 60,000 km (25,000 - 37,000 miles), depending on plug type Timing Belt Replacement: Every 100,000 km (60,000 miles) or 5 years, inspect more frequently Fluid Specifications Engine Oil: API SG/SH/SJ or ACEA A2/A3, SAE 10W-30 or 10W-40 (consider 5W-30 for colder climates) Coolant: Mitsubishi Genuine Super Long Life Coolant (or equivalent ethylene glycol based with corrosion inhibitors) Transmission Fluid: DiaQueen LSD Gear Oil GL-5 75W-90 (for Front/Rear differentials), Manual Transmission Fluid (specific type per manual) Brake Fluid: DOT 3 or DOT 4 Known Issues Engine Reliability: Generally robust, but can suffer from rod bearing failure under extreme stress (poor maintenance, detonation) and turbocharger wear Drivetrain...
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Mitsubishi Lancer Evo 7 2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VII
Year:
2001
Codes
Chassis Code:
CT9A
Engine Code Primary:
4G63T
Platform:
DOHC Inline-4, turbocharged, intercooled
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, tuners, dedicated owners seeking in-depth repair knowledge
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Ford Focus RS, Audi S3
Unique Selling Points:
Advanced AWD system (ACD), rally-bred heritage, powerful 4G63T engine
Key Features
Performance Focus:
Designed for high-performance driving and motorsport applications
Technical Complexity:
Covers highly sophisticated mechanical and electronic systems
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, maintenance, and repair
Secondary Coverage:
Diagnostics, troubleshooting, electrical schematics, bodywork
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63T), Fuel System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Manual Transmission (Getrag 5-speed), Active Center Differential (ACD), Helical Limited Slip Front Differential, Viscous Coupling Rear Differential
Suspension Steering:
MacPherson Struts (Front), Multi-link (Rear), Power Steering System, Four-Wheel Steering (4WS) details if applicable to specific trims
Brakes:
Front Brembo 4-piston calipers, Rear Brembo 2-piston calipers, ABS System, EBD System
Electrical Electronics:
ECU/ECM, Engine Control, Ignition System, Lighting System, Audio System, Power Accessories, Diagnostic Codes (DTCs)
Body Chassis:
Chassis, Body Panels, Doors, Windows, Seats, Climate Control, HVAC
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and flushes, timing belt inspection/replacement
Repair:
Engine rebuild, transmission overhaul, turbocharger service, suspension component replacement, brake caliper overhaul, electrical component diagnosis and repair
Diagnostics Troubleshooting:
Step-by-step diagnostic flowcharts for common issues, DTC interpretation and resolution
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts
Visuals:
Includes detailed exploded views, diagrams, and schematics
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, text-searchable
Printable:
Yes, all pages printable
Print Quality
Print Readability:
Clear text and sharp images/diagrams
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4G63T MIVEC (Evolution VII specific features may vary)
Displacement:
2.0 Liters (1997cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Valve Train:
DOHC, 16 Valves, MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
Performance
Horsepower Ps:
280 PS (approx. 276 hp) at 6,500 RPM (JDM Spec)
Torque Kgfm:
34.8 kgfm (approx. 252 lb-ft) at 3,500 RPM (JDM Spec)
Fuel System
Induction:
Sequential Multi-Point Fuel Injection (MPI) with Electronic Fuel Pump
Turbocharger:
Mitsubishi TD05H-16G (or similar variant) with Water-Cooled Center Section and Intercooler
Fuel Type:
Unleaded Premium Gasoline (RON 98 recommended for optimal performance)
🔧 Transmission
Standard
Type:
Getrag 5-speed Manual Transmission
Optional
Type:
N/A (Manual transmission standard on Evo VII)
Features
Clutch:
Hydraulic Actuated Single Dry Plate Clutch
All Wheel Drive System:
Mitsubishi's S-AWC (Super All Wheel Control) system including ACD, AYC (Active Yaw Control), and ACD electronic controller
📐 Dimensions
Exterior
Length:
4,490 mm (176.8 in)
Width:
1,770 mm (69.7 in)
Height:
1,415 mm (55.7 in)
Wheelbase:
2,630 mm (103.5 in)
Track Front:
1,515 mm (59.6 in)
Track Rear:
1,505 mm (59.3 in)
Ground Clearance:
130 mm (5.1 in)
Weights
Curb Weight:
1,450 kg (3,197 lbs)
Gross Vehicle Weight:
1,875 kg (4,134 lbs)
Towing Capacity:
Not Recommended
🛡️ Safety Features
Ratings
NHTSA Overall:
Not Rated (Vehicle of this era often not rated by modern standards)
Euro Ncap:
Not Rated
Active Features
ABS:
Yes, with EBD (Electronic Brakeforce Distribution)
Traction Control:
Yes (Part of S-AWC system)
Stability Control:
No (MASC/ASTC not standard on Evo VII)
Passive Features
Airbags:
Driver and Front Passenger Airbags
Seatbelts:
3-point Inertia Reel Seatbelts with Pretensioners
Body Structure:
Reinforced 'RISE' (Reinforced Impact Safety Evolution) body structure
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with 6 speakers (upgradeable)
Display:
Basic LCD display for climate control and trip computer
Driver Assistance
Advanced Systems:
Active Center Differential (ACD) and Active Yaw Control (AYC) are key performance-enhancing technologies
Cruise Control:
Standard
Connectivity
Bluetooth:
Not factory equipped
Usb:
Not factory equipped
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, depending on driving conditions
Air Filter Replacement:
Every 15,000 - 20,000 km (9,000 - 12,000 miles)
Spark Plug Replacement:
Every 40,000 - 60,000 km (25,000 - 37,000 miles), depending on plug type
Timing Belt Replacement:
Every 100,000 km (60,000 miles) or 5 years, inspect more frequently
Fluid Specifications
Engine Oil:
API SG/SH/SJ or ACEA A2/A3, SAE 10W-30 or 10W-40 (consider 5W-30 for colder climates)
Coolant:
Mitsubishi Genuine Super Long Life Coolant (or equivalent ethylene glycol based with corrosion inhibitors)
Transmission Fluid:
DiaQueen LSD Gear Oil GL-5 75W-90 (for Front/Rear differentials), Manual Transmission Fluid (specific type per manual)
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Engine Reliability:
Generally robust, but can suffer from rod bearing failure under extreme stress (poor maintenance, detonation) and turbocharger wear
Drivetrain Wear:
ACD pump failure, AYC pump failure, differential wear if fluid maintenance is neglected
Electrical Quirks:
Power window regulators, ECU issues can arise with age
Rust:
Common rust areas include rear quarter panels, strut towers, and sills, especially in corrosive climates
📚 Vehicle History
Brand Heritage
Motorsport Connection:
Direct lineage from Mitsubishi's successful WRC (World Rally Championship) program
Model Evolution
Predecessor:
Mitsubishi Lancer Evolution VI (Evo VI)
Evolution Vii Changes:
Stiffer chassis, revised suspension geometry, larger turbocharger, improved ACD system, larger Brembo brakes, wider track
Production
Production Years:
2001-2002
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Rally Dominance:
Won numerous championships in various rally series globally, cementing its performance reputation
Automotive Press Reviews:
Consistently praised by automotive journalists for its handling, performance, and AWD capabilities
Ratings
Handling Score:
Exceptional (often cited as a benchmark for AWD sports sedans)
Certifications
Homologation:
Built to meet FIA homologation requirements for Group A rallying
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