2010 Mitsubishi Lancer Evolution 10 EVO X Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Model Short: EVO X Model Nickname: Evo Year: 2010 Codes Chassis Code: CZ4A Engine Code: 4B11T 👋 Introduction Market Position Positioning: The 2010 Lancer Evolution X represents the pinnacle of Mitsubishi's performance sedan offerings, a homologation special for rallying that became a highly sought-after road car. Competitive Analysis Competitors: Directly competed with performance icons like the Subaru WRX STI, BMW M3 (earlier generations), and Audi S4. Key Features Performance Focus: Renowned for its sophisticated All-Wheel Control (AWC) system, powerful turbocharged engine, and sharp handling. Rally Heritage: Direct lineage from Mitsubishi's successful World Rally Championship (WRC) cars. Manual Value Utility: Essential for owners and independent mechanics to maintain and repair the complex systems of the EVO X. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting, Assembly, Disassembly Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine overhaul, internal components, timing, lubrication, cooling Engine Performance: Turbocharging system, intercooler, fuel injection, ignition, emissions control Transmission Manual: Getrag 6-speed manual gearbox, clutch, drivetrain components Transmission Automated Manual: TC-SST (Twin Clutch-SST) operation, hydraulics, control module Drivetrain: All-Wheel Control (AWC) system, ACD, AYC, differentials, driveshafts, axles Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, stabilizers Steering: Power steering system, steering rack, column, alignment specifications Brakes: Brake system, ABS, EBD, Brembo braking system (front/rear), brake fluid, bleeding procedures Electrical System: Wiring diagrams, fuse/relay locations, power distribution, starting and charging systems Lighting: Headlights, taillights, interior lighting, bulb specifications HVAC: Heating, Ventilation, and Air Conditioning system, refrigerant, diagnosis Body And Interior: Body panels, interior trim, seats, airbags, structural components Chassis And Frame: Frame construction, unibody structure, reinforcement Diagnostics And Troubleshooting: OBD-II diagnostics, fault codes, diagnostic procedures for all systems Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement Major Repairs: Engine rebuilds, transmission overhaul, turbocharger replacement, suspension overhaul Component Replacement: Detailed steps for replacing virtually all major and minor components Troubleshooting Guides: System-specific diagnostic trees and symptom-based troubleshooting Specifications And Measurements: Torque specifications, clearances, alignment data, fluid capacities Electrical Diagnostics: Wiring diagrams for all circuits, component testing procedures Technical Depth Depth: Comprehensive, from basic maintenance to full engine/transmission rebuilds, including advanced diagnostics Diagnostic Tools: References to specific Mitsubishi diagnostic tools (e.g., MUT-III) and procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, enabling quick access to information Print Quality Digital Quality: High-resolution scans or original digital files, suitable for on-screen viewing and printing Binding Type Digital Binding: N/A (Digital Document) Paper Type Digital Paper: N/A (Digital Document) ⚙️ Engine Specifications Primary Engine Engine Type: 4B11T - 2.0L DOHC MIVEC Inline-4 Turbocharged Performance Horsepower: Approx. 291 hp @ 6,500 rpm (US Spec) Torque: Approx. 300 lb-ft @ 4,400 rpm (US Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU: Engine Control Unit (ECU) with advanced tuning capabilities, often modified by enthusiasts Cooling System Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (Green) Lubrication System Oil Type: SAE 0W-30 or 5W-30 Synthetic Engine Oil (check manual for specific approvals) Turbocharging Turbo Model: IHI Turbocharger (e.g., VF52 or similar variant) 🔧 Transmission Standard Transmission Type: Getrag 6-speed Manual Transmission Optional Transmission Type Optional: TC-SST (Twin Clutch-Sportronic Shift Transmission) - 6-speed Automated Manual Features Drivetrain Configuration: Symmetrical All-Wheel Drive (S-AWC) with Active Center Differential (ACD) and Active Yaw Control (AYC) Fluid Specifications Manual Mt Fluid Type: GL-4 or GL-5 Gear Oil (Specific viscosity recommended in manual, often 75W-80 or 75W-90) Fluid Specifications Dct Dct Fluid Type: Specific Mitsubishi DiaQueen ATF-J3 or equivalent for TC-SST 📐 Dimensions Exterior Length: 177.0 in (4,495 mm) Width: 71.3 in (1,811 mm) Height: 57.5 in (1,461 mm) Wheelbase: 104.7 in (2,659 mm) Weights Curb Weight Manual: Approx. 3,417 lbs (1,550 kg) Curb Weight Dct: Approx. 3,461 lbs (1,570 kg) 🛡️ Safety Features Ratings NHTSA Rating: Likely rated well in frontal and side impact tests by NHTSA for its era, specific ratings should be confirmed. Active Features Traction Control: Active Stability Control (ASC) and Traction Control System (TCL) ABS: Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) Passive Features Airbags: Driver and front passenger airbags, side airbags, curtain airbags Seatbelts: 3-point seatbelts with pre-tensioners and force limiters Structural Safety Body Structure: Reinforced body structure for improved crashworthiness 💡 Technology Features Infotainment Head Unit: Factory audio system with CD player, MP3 compatibility, and optional Rockford Fosgate premium audio system. Connectivity: Auxiliary audio input, optional Bluetooth hands-free system. Driver Assistance Awc Modes: Driver-selectable modes for ACD (Tarmac, Gravel, Snow) to optimize traction and handling. Performance Display: Multi-information display often includes G-meter, turbo boost gauge, and acceleration timer. Key Tech Mivec:...
The 2010 Lancer Evolution X represents the pinnacle of Mitsubishi's performance sedan offerings, a homologation special for rallying that became a highly sought-after road car.
Competitive Analysis
Competitors:
Directly competed with performance icons like the Subaru WRX STI, BMW M3 (earlier generations), and Audi S4.
Key Features
Performance Focus:
Renowned for its sophisticated All-Wheel Control (AWC) system, powerful turbocharged engine, and sharp handling.
Rally Heritage:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) cars.
Manual Value
Utility:
Essential for owners and independent mechanics to maintain and repair the complex systems of the EVO X.
Symmetrical All-Wheel Drive (S-AWC) with Active Center Differential (ACD) and Active Yaw Control (AYC)
Fluid Specifications Manual
Mt Fluid Type:
GL-4 or GL-5 Gear Oil (Specific viscosity recommended in manual, often 75W-80 or 75W-90)
Fluid Specifications Dct
Dct Fluid Type:
Specific Mitsubishi DiaQueen ATF-J3 or equivalent for TC-SST
📐 Dimensions
Exterior
Length:
177.0 in (4,495 mm)
Width:
71.3 in (1,811 mm)
Height:
57.5 in (1,461 mm)
Wheelbase:
104.7 in (2,659 mm)
Weights
Curb Weight Manual:
Approx. 3,417 lbs (1,550 kg)
Curb Weight Dct:
Approx. 3,461 lbs (1,570 kg)
🛡️ Safety Features
Ratings
NHTSA Rating:
Likely rated well in frontal and side impact tests by NHTSA for its era, specific ratings should be confirmed.
Active Features
Traction Control:
Active Stability Control (ASC) and Traction Control System (TCL)
ABS:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD)
Passive Features
Airbags:
Driver and front passenger airbags, side airbags, curtain airbags
Seatbelts:
3-point seatbelts with pre-tensioners and force limiters
Structural Safety
Body Structure:
Reinforced body structure for improved crashworthiness
💡 Technology Features
Infotainment
Head Unit:
Factory audio system with CD player, MP3 compatibility, and optional Rockford Fosgate premium audio system.
Connectivity:
Auxiliary audio input, optional Bluetooth hands-free system.
Driver Assistance
Awc Modes:
Driver-selectable modes for ACD (Tarmac, Gravel, Snow) to optimize traction and handling.
Performance Display:
Multi-information display often includes G-meter, turbo boost gauge, and acceleration timer.
Key Tech
Mivec:
Mitsubishi Innovative Valve timing Electronic Control system for optimized engine performance across the rev range.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 7,500 miles or 6 months, depending on driving conditions (refer to manual for specifics)
Spark Plug Replacement:
Typically every 30,000 - 60,000 miles, depending on plug type (e.g., iridium)
Timing Belt Chain:
The 4B11T uses a timing chain, which typically does not require scheduled replacement unless issues arise.
Transmission Fluid Change Manual:
Recommended every 30,000 - 60,000 miles for manual transmission fluid.
Transmission Fluid Change Dct:
Crucial for TC-SST, typically every 20,000 - 30,000 miles for fluid and filter replacement.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification and bleeding procedure)
Power Steering Fluid:
ATF or specific power steering fluid (refer to manual)
Differential Fluid:
Specific gear oil for ACD and rear differential (refer to manual)
Known Issues
Common Problems:
Potential for turbocharger wear, clutch wear (especially with aggressive driving), exhaust manifold cracking, and SST clutch pack issues if not maintained.
Maintenance Importance:
Due to the high-performance nature of the EVO X, diligent adherence to maintenance schedules and using quality fluids is paramount for longevity.
📚 Vehicle History
Brand Heritage
Rally Roots:
Mitsubishi has a rich motorsport history, particularly in the World Rally Championship (WRC), which directly influenced the development of the Lancer Evolution.
Model Evolution
Evolution Series:
The EVO X is the tenth generation of the Lancer Evolution, debuting in 2007 and representing a significant redesign from previous generations, including the introduction of the potent 4B11T engine and the advanced S-AWC system.
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Years:
2007-2015 (for the EVO X generation)
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently praised by automotive journalists and enthusiasts for its driving dynamics, handling, and performance capabilities.
Ratings
Enthusiast Ratings:
Highly rated within the tuner and motorsport community for its platform potential and raw performance.
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