2008 Mitsubishi Lancer Evolution 9 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Year: 2008 Codes Chassis Code: CT9A 👋 Introduction Market Position Positioning: The 2008 Mitsubishi Lancer Evolution IX (often referred to as Evo IX) represented the pinnacle of the ninth generation Lancer Evolution. It was a highly sought-after performance sedan, renowned for its advanced all-wheel-drive system (Super Active Yaw Control - AYC), turbocharged engine, and rally-bred heritage. This manual caters to owners and mechanics who require the definitive guide for maintaining and repairing this iconic performance vehicle. Competitive Analysis Competitors: Competed directly with performance-oriented vehicles such as the Subaru WRX STI, Mitsubishi's own Ralliart models, and other high-performance compact sports sedans of its era. Its blend of advanced AWD technology, powerful engine, and accessible price point (relative to supercars) made it a formidable competitor. Key Features Vehicle Highlights: Legendary 4G63 Turbocharged Inline-4 engine, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) variable valve timing, advanced Super Active Yaw Control (S-AYC) or Active Yaw Control (AYC) for superior handling and traction, performance-tuned suspension, Brembo braking system, aggressive aerodynamic styling, and a driver-focused cockpit. 📋 Manual Details Coverage Areas Systems Covered: Engine Mechanical, Engine Control System, Fuel System, Emission Control Systems, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Exhaust System, Transmission (Manual and Automatic), Clutch System, Drive Shaft, Differential Case, Suspension (Front and Rear), Steering System, Brake System, Wheels and Tires, Body Repair, Interior Systems, HVAC, Electrical System, SRS (Supplemental Restraint System), Wiper and Washer System, Lighting System, Audio and Visual System, Power Accessory Systems (Windows, Locks, Mirrors), Security System, Instrumentation. Procedures Included: Scheduled Maintenance, Routine Inspections, Troubleshooting and Diagnostics, Repair Procedures, Component Removal and Installation, Electrical Circuit Diagnosis, Wiring Harness Repair, Body Panel Repair, Interior Trim Removal and Installation, HVAC System Diagnosis and Repair, Brake System Service, Suspension and Steering Alignment, Engine Overhaul Procedures, Transmission Overhaul Procedures, Driveability Diagnostics, Emissions System Repair, Safety System Servicing, Recalls and Service Campaigns. Page Count Estimated Page Count: Approximately 2500-3000 pages (typical for a complete factory service manual set) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF (Instant Download) 📖 Manual Coverage Systems Covered Powertrain: Comprehensive coverage of the 4G63 MIVEC engine, including disassembly, inspection, assembly, timing belt/chain, lubrication, cooling, fuel, ignition, and emission control systems. Detailed information on the 5-speed manual transmission (F5M33) and the optional 4-speed automatic transmission (INVECS-II Sport Mode), including clutch operation, torque converter, transmission control, and driveline components. Chassis: In-depth coverage of the MacPherson strut front suspension and multi-link rear suspension, including alignment specifications, shock absorber and spring replacement, stabilizer bars, and wheel bearing service. Detailed information on the power-assisted rack and pinion steering system, including the steering column and steering sensors. Comprehensive coverage of the Anti-lock Braking System (ABS), EBD (Electronic Brakeforce Distribution), and brake system components (master cylinder, calipers, pads, rotors, booster). Electrical: Extensive coverage of the electrical system, including wiring diagrams for all circuits, component location charts, diagnostic procedures for sensors and actuators, starter, alternator, battery, lighting systems (headlamps, taillamps, interior lights), power windows, power locks, power mirrors, audio system, instrumentation cluster, and the Supplemental Restraint System (SRS) including airbag components and sensors. Procedures Included Maintenance And Diagnostics: Detailed maintenance schedules for oil changes, filter replacements, fluid checks, belt inspections, and spark plug replacement. Comprehensive diagnostic flowcharts and troubleshooting guides for common drivability issues, electrical system faults, HVAC problems, and brake system malfunctions. Includes procedures for reading diagnostic trouble codes (DTCs) and using diagnostic tools. Repair And Overhaul: Step-by-step instructions for component removal, installation, and overhaul. This includes engine rebuild procedures, transmission disassembly and assembly, clutch replacement, suspension component replacement, brake caliper and rotor service, body panel repair and replacement, interior component repair, and HVAC system servicing. Technical Depth Depth: Full factory service manual content, covering everything from basic fluid checks and filter changes to complex engine and transmission rebuilds, advanced electrical diagnostics, and body repair procedures. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Compatibility: Compatible with all PC and Mac operating systems. Searchable PDF format. Print Quality Quality: High-resolution, printable pages. Allows users to print only necessary pages to avoid damage to original files. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 MIVEC Configuration: Inline-4, DOHC, 16 Valves, Turbocharged Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Performance Horsepower: 286 hp @ 6500 rpm (JDM Spec) Torque: 289 lb-ft @ 3500 rpm (JDM Spec) Fuel System Injection Type: Multi-point Fuel Injection (MPI), Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium (91 Octane or higher recommended) Cooling System Coolant Capacity: 7.0 Liters (approximate) Lubrication System Oil Capacity: 4.5 Liters (with filter change) Oil Specification: API SG/SH or ILSAC GF-II or GF-III, SAE 10W-30 / 10W-40...
The 2008 Mitsubishi Lancer Evolution IX (often referred to as Evo IX) represented the pinnacle of the ninth generation Lancer Evolution. It was a highly sought-after performance sedan, renowned for its advanced all-wheel-drive system (Super Active Yaw Control - AYC), turbocharged engine, and rally-bred heritage. This manual caters to owners and mechanics who require the definitive guide for maintaining and repairing this iconic performance vehicle.
Competitive Analysis
Competitors:
Competed directly with performance-oriented vehicles such as the Subaru WRX STI, Mitsubishi's own Ralliart models, and other high-performance compact sports sedans of its era. Its blend of advanced AWD technology, powerful engine, and accessible price point (relative to supercars) made it a formidable competitor.
Key Features
Vehicle Highlights:
Legendary 4G63 Turbocharged Inline-4 engine, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) variable valve timing, advanced Super Active Yaw Control (S-AYC) or Active Yaw Control (AYC) for superior handling and traction, performance-tuned suspension, Brembo braking system, aggressive aerodynamic styling, and a driver-focused cockpit.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Engine Control System, Fuel System, Emission Control Systems, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Exhaust System, Transmission (Manual and Automatic), Clutch System, Drive Shaft, Differential Case, Suspension (Front and Rear), Steering System, Brake System, Wheels and Tires, Body Repair, Interior Systems, HVAC, Electrical System, SRS (Supplemental Restraint System), Wiper and Washer System, Lighting System, Audio and Visual System, Power Accessory Systems (Windows, Locks, Mirrors), Security System, Instrumentation.
Procedures Included:
Scheduled Maintenance, Routine Inspections, Troubleshooting and Diagnostics, Repair Procedures, Component Removal and Installation, Electrical Circuit Diagnosis, Wiring Harness Repair, Body Panel Repair, Interior Trim Removal and Installation, HVAC System Diagnosis and Repair, Brake System Service, Suspension and Steering Alignment, Engine Overhaul Procedures, Transmission Overhaul Procedures, Driveability Diagnostics, Emissions System Repair, Safety System Servicing, Recalls and Service Campaigns.
Page Count
Estimated Page Count:
Approximately 2500-3000 pages (typical for a complete factory service manual set)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Comprehensive coverage of the 4G63 MIVEC engine, including disassembly, inspection, assembly, timing belt/chain, lubrication, cooling, fuel, ignition, and emission control systems. Detailed information on the 5-speed manual transmission (F5M33) and the optional 4-speed automatic transmission (INVECS-II Sport Mode), including clutch operation, torque converter, transmission control, and driveline components.
Chassis:
In-depth coverage of the MacPherson strut front suspension and multi-link rear suspension, including alignment specifications, shock absorber and spring replacement, stabilizer bars, and wheel bearing service. Detailed information on the power-assisted rack and pinion steering system, including the steering column and steering sensors. Comprehensive coverage of the Anti-lock Braking System (ABS), EBD (Electronic Brakeforce Distribution), and brake system components (master cylinder, calipers, pads, rotors, booster).
Electrical:
Extensive coverage of the electrical system, including wiring diagrams for all circuits, component location charts, diagnostic procedures for sensors and actuators, starter, alternator, battery, lighting systems (headlamps, taillamps, interior lights), power windows, power locks, power mirrors, audio system, instrumentation cluster, and the Supplemental Restraint System (SRS) including airbag components and sensors.
Procedures Included
Maintenance And Diagnostics:
Detailed maintenance schedules for oil changes, filter replacements, fluid checks, belt inspections, and spark plug replacement. Comprehensive diagnostic flowcharts and troubleshooting guides for common drivability issues, electrical system faults, HVAC problems, and brake system malfunctions. Includes procedures for reading diagnostic trouble codes (DTCs) and using diagnostic tools.
Repair And Overhaul:
Step-by-step instructions for component removal, installation, and overhaul. This includes engine rebuild procedures, transmission disassembly and assembly, clutch replacement, suspension component replacement, brake caliper and rotor service, body panel repair and replacement, interior component repair, and HVAC system servicing.
Technical Depth
Depth:
Full factory service manual content, covering everything from basic fluid checks and filter changes to complex engine and transmission rebuilds, advanced electrical diagnostics, and body repair procedures. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PC and Mac operating systems. Searchable PDF format.
Print Quality
Quality:
High-resolution, printable pages. Allows users to print only necessary pages to avoid damage to original files.
Unleaded Premium (91 Octane or higher recommended)
Cooling System
Coolant Capacity:
7.0 Liters (approximate)
Lubrication System
Oil Capacity:
4.5 Liters (with filter change)
Oil Specification:
API SG/SH or ILSAC GF-II or GF-III, SAE 10W-30 / 10W-40 recommended (check owner's manual for specific climate variations)
Emission Control
System:
Catalytic Converter, Exhaust Gas Recirculation (EGR) if applicable by region, Oxygen Sensors.
🔧 Transmission
Standard
Type:
5-Speed Manual Transaxle (F5M33)
Optional
Type:
4-Speed Automatic Transaxle (INVECS-II Sport Mode)
Features
AWD System:
Full-Time All-Wheel Drive with Active Center Differential (ACD) and Active Yaw Control (AYC) or Super Active Yaw Control (S-AYC) depending on trim and market. ACD offers driver-selectable modes (Tarmac, Gravel, Snow).
Manual Transmission
Fluid Capacity:
Approx. 2.3 Liters (5-speed manual)
Fluid Specification:
API GL-4 SAE 75W-90 gear oil recommended (verify specific Mitsubishi specification).
Automatic Transmission
Fluid Capacity:
Approx. 7.0 Liters (4-speed automatic, total fill)
Fluid Specification:
Mitsubishi SP-III or equivalent ATF (Automatic Transmission Fluid).
📐 Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Front Track:
1500 mm (59.1 in)
Rear Track:
1505 mm (59.3 in)
Weights
Curb Weight:
Approx. 1450-1500 kg (3197-3307 lbs), depending on transmission and options.
Gross Vehicle Weight Rating:
Approx. 1850 kg
Cargo
Trunk Volume:
Approx. 0.35 m³ (12.4 cu ft) - estimates may vary.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star (based on similar models of the era and general safety design)
NHTSA Side Impact:
Likely 4-star (based on similar models of the era and general safety design)
IIHS Small Overlap Front:
N/A (Test not conducted on this model year)
Active Features
Braking:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Front and Rear ventilated disc brakes.
Handling:
AYC/S-AYC (Active Yaw Control), ACD (Active Center Differential), Performance-tuned Suspension.
Passive Features
Airbags:
Driver and Front Passenger Airbags, Optional Side Airbags, Optional Curtain Airbags.
Seatbelts:
3-point front seatbelts with pretensioners and force limiters, 3-point rear seatbelts.
Body Structure:
Reinforced Impact Safety Evolution (RISE) body structure.
💡 Technology Features
Infotainment
Audio System:
Typically featured an aftermarket-friendly single-DIN or double-DIN head unit space. Factory systems often included CD players and radio, with speaker options ranging from standard to premium (e.g., Rockford Fosgate on some trims).
Driver Assistance
Handling Systems:
AYC/S-AYC and ACD are key handling technologies providing advanced torque vectoring and driver-selectable AWD modes.
Cruise Control:
Standard cruise control.
Connectivity
Standard Features:
Typically lacked advanced smartphone integration or Bluetooth as standard on most 2008 models, often requiring aftermarket upgrades.
🔧 Maintenance
Service Intervals
Engine Oil Filter:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first. For aggressive driving, more frequent changes are recommended.
Engine Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed or every 15,000 miles (24,000 km).
Spark Plugs:
Platinum or Iridium plugs recommended. Replace every 60,000-100,000 miles (96,000-160,000 km), depending on plug type and driving conditions.
Transmission Fluid:
Manual: Check periodically, replace every 30,000-60,000 miles (48,000-96,000 km). Automatic: Replace every 30,000-50,000 miles (48,000-80,000 km).
Coolant:
Flush and replace every 30,000 miles (48,000 km) or 2 years.
Timing Belt:
The 4G63 engine uses a timing belt. Replace every 60,000-90,000 miles (96,000-145,000 km) or 7 years, along with the tensioner and idler pulleys. *Note: Some Evo IX models might have had a timing chain, but the widely recognized 4G63 for the Evo IX is belt-driven. Verification via VIN is recommended.*
Fluid Specifications
Power Steering Fluid:
Refer to owner's manual for specific type, typically a Dexron-III compatible ATF or a specific Mitsubishi power steering fluid.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Flush and replace every 2-3 years.
Known Issues
Engine Reliability:
The 4G63 engine is generally robust but can be prone to issues if not properly maintained, especially concerning oil changes. Weaknesses can include connecting rod failure under extreme stress if detonation occurs or if oil levels are low. Turbocharger life can be extended with proper cool-down periods. Head gasket issues can occur with high mileage or significant modifications without proper tuning.
Drivetrain Reliability:
AYC/ACD systems can be complex and may require specialized attention. Clutch wear is typical for a performance vehicle. Differential wear can occur with aggressive driving.
Body And Interior:
Rattle from interior trim components is common. Rust can be an issue in areas with harsh winters if not properly protected. Paint durability can vary.
📚 Vehicle History
Brand Heritage
Motorsport Link:
The Lancer Evolution lineage is deeply rooted in World Rally Championship (WRC) success, with multiple championship titles won by drivers like Tommi Mäkinen. This heritage directly influences the engineering and performance characteristics of road-going Evo models.
Model Evolution
Evolution Series:
The Evolution IX was the final iteration of the CT9A chassis for the Lancer Evolution. It introduced the MIVEC engine technology and further refined the AYC system, building upon the foundations laid by previous generations like the Evo VIII.
Production
Production Period:
The Lancer Evolution IX was produced from 2005 to 2007. The 2008 model year generally refers to units produced late in the 2007 model year or specific market availability.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently praised by automotive media for its exceptional handling, performance, and value in the sports sedan segment. Regularly featured on 'best of' lists for performance cars.
Rally Heritage Awards:
Often recognized for its direct lineage to WRC-winning vehicles, solidifying its status as a homologation special.
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