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Mitsubishi Lancer Evolution 9 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Code: CT9A Model Generation: Eighth Generation (CT9A) Codes Platform: DOHC Intercooled Turbocharged Inline-4 👋 Introduction Market Position Vehicle Type: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, performance drivers, tuners, and owners seeking in-depth technical knowledge. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer (standard variants), other performance AWD sedans of the era. Key Features Powertrain Highlight: Iconic 4G63T MIVEC engine, Super All-Wheel Control (S-AWC) system. Aerodynamics: Aggressive body kit including front bumper, side skirts, rear spoiler, and vortex generators. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital Download (PDF) Page Count Estimated Page Count: 1500+ 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling. Engine Performance: Turbocharger system, intercooler, fuel injection, ignition system, emissions control. Transmission Manual: Clutch system, gear selection, gearbox internal components, shift linkage. Transmission Drivetrain: Transfer case, center differential, rear differential, driveshafts, axles, wheel hubs. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, sway bars, bushings. Steering: Power steering system, steering rack, column, tie rods. Brakes: Brake system hydraulics, ABS, EBD, brake calipers, rotors, pads, parking brake. Electrical System: Battery, charging system, starter, lighting, accessories, fuses, relays. ECU Controls: Engine Control Unit (ECU) functions, diagnostic trouble codes (DTCs), sensor inputs, actuator outputs. Body Exterior: Body panels, doors, hood, trunk, bumpers, spoilers, aerodynamic components. Body Interior: Dashboard, seats, trim panels, HVAC controls, airbags. Procedures Included Preventative Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, belt inspections. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for various symptoms, diagnostic flowcharts. Engine Repair: Engine overhaul procedures, component replacement, timing belt/chain replacement, turbocharger servicing. Transmission Repair: Clutch replacement, gearbox overhaul, differential servicing. Brake System Repair: Brake pad/rotor replacement, caliper servicing, bleeding procedures, ABS component replacement. Electrical Diagnostics: Wiring diagrams, component testing, troubleshooting electrical faults. Suspension Alignment: Alignment specifications, adjustment procedures. Body Repair: Panel replacement, alignment, minor dent repair procedures. Torque Specifications: Detailed torque values for all critical fasteners. Special Tools: Identification and usage of specialized tools required for specific repairs. Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine rebuilds and advanced diagnostics) Diagnostic Capability: Advanced, including ECU data interpretation and component testing. 📊 Manual Specifications File Format Digital Format: Portable Document Format (PDF) Searchability: Fully searchable text content Printability: Printable pages for workshop use Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T MIVEC Engine Type: Inline-4, DOHC, 16-valve, turbocharged and intercooled Displacement: 2.0 Liters (1997 cc) Performance Horsepower Usdm: 286 hp @ 6500 rpm Torque Usdm: 289 lb-ft @ 3500 rpm Compression Ratio: 8.8:1 Turbocharger Model: MHI TD05HRA-15G6-10.5T Redline: 7000 rpm Fuel System Fuel Type: Unleaded Premium Gasoline (91 octane or higher recommended) Fuel Delivery: Electronic Fuel Injection (EFI) with high-flow injectors Fuel Pump Capacity: High-flow electric fuel pump Fluid Capacity Engine Oil Capacity: 4.5 US quarts (4.3 liters) with filter Fluid Specifications Engine Oil Recommendation: 5W-30 Synthetic 🔧 Transmission Standard Transmission Type: 6-Speed Manual Transmission (Getrag MS053) Optional Transmission Type: N/A (Only Manual offered for Evolution IX) Features All Wheel Drive: Mitsubishi Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC) and Active Center Differential (ACD). Fluid Capacity Manual Transmission Fluid Capacity: 2.1 US quarts (2.0 liters) Transfer Case Fluid Capacity: 0.6 US quarts (0.58 liters) Rear Differential Fluid Capacity: 1.1 US quarts (1.05 liters) Fluid Specifications Manual Transmission Fluid Recommendation: API GL-4 or GL-5, SAE 75W-90 Transfer Case Fluid Recommendation: API GL-5, SAE 75W-90 Rear Differential Fluid Recommendation: API GL-5, SAE 80W-90 📐 Dimensions Exterior Length: 177.0 inches (4495 mm) Width: 69.1 inches (1755 mm) Height: 57.7 inches (1465 mm) Wheelbase: 103.3 inches (2624 mm) Track Width Front: 59.4 inches (1509 mm) Track Width Rear: 59.3 inches (1506 mm) Ground Clearance: 5.1 inches (130 mm) Weights Curb Weight: 3274 lbs (1485 kg) (approx.) Gross Vehicle Weight Rating: 4343 lbs (1970 kg) (approx.) Cargo Trunk Capacity: 11.7 cu ft (331 liters) Wheels Tires Standard Wheel Size: 17 x 8.5 inches Standard Tire Size: 235/45R17 Bolt Pattern: 5x114.3 mm (5x4.5 inches) Wheel Offset: +38 mm (typical) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4/5 stars (estimated based on generation) IIHS Ratings: Good in frontal offset (estimated based on generation) Active Features ABS: Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) Traction Control: Active Traction Control (ATC) and Active Stability Control (ASC) AWD System: Super All-Wheel Control (S-AWC) with multiple driver-selectable modes (Tarmac, Gravel, Snow). Passive Features Airbags: Driver and front passenger airbags, optional side airbags. Seatbelts: 3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts. Body Structure: Reinforced chassis and body structure for enhanced crash protection. 💡 Technology Features Infotainment Audio System:...
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Mitsubishi Lancer Evolution 9 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Model Code:
CT9A
Model Generation:
Eighth Generation (CT9A)
Codes
Platform:
DOHC Intercooled Turbocharged Inline-4
👋 Introduction
Market Position
Vehicle Type:
Performance Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, performance drivers, tuners, and owners seeking in-depth technical knowledge.
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer (standard variants), other performance AWD sedans of the era.
Key Features
Powertrain Highlight:
Iconic 4G63T MIVEC engine, Super All-Wheel Control (S-AWC) system.
Aerodynamics:
Aggressive body kit including front bumper, side skirts, rear spoiler, and vortex generators.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital Download (PDF)
Page Count
Estimated Page Count:
1500+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling.
Engine Performance:
Turbocharger system, intercooler, fuel injection, ignition system, emissions control.
Transmission Manual:
Clutch system, gear selection, gearbox internal components, shift linkage.
Transmission Drivetrain:
Transfer case, center differential, rear differential, driveshafts, axles, wheel hubs.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, sway bars, bushings.
Steering:
Power steering system, steering rack, column, tie rods.
Brakes:
Brake system hydraulics, ABS, EBD, brake calipers, rotors, pads, parking brake.
Electrical System:
Battery, charging system, starter, lighting, accessories, fuses, relays.
ECU Controls:
Engine Control Unit (ECU) functions, diagnostic trouble codes (DTCs), sensor inputs, actuator outputs.
Body Exterior:
Body panels, doors, hood, trunk, bumpers, spoilers, aerodynamic components.
Body Interior:
Dashboard, seats, trim panels, HVAC controls, airbags.
Procedures Included
Preventative Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, belt inspections.
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for various symptoms, diagnostic flowcharts.
Engine Repair:
Engine overhaul procedures, component replacement, timing belt/chain replacement, turbocharger servicing.
Transmission Repair:
Clutch replacement, gearbox overhaul, differential servicing.
Brake System Repair:
Brake pad/rotor replacement, caliper servicing, bleeding procedures, ABS component replacement.
Electrical Diagnostics:
Wiring diagrams, component testing, troubleshooting electrical faults.
Suspension Alignment:
Alignment specifications, adjustment procedures.
Body Repair:
Panel replacement, alignment, minor dent repair procedures.
Torque Specifications:
Detailed torque values for all critical fasteners.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine rebuilds and advanced diagnostics)
Diagnostic Capability:
Advanced, including ECU data interpretation and component testing.
📊 Manual Specifications
File Format
Digital Format:
Portable Document Format (PDF)
Searchability:
Fully searchable text content
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T MIVEC
Engine Type:
Inline-4, DOHC, 16-valve, turbocharged and intercooled
Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower Usdm:
286 hp @ 6500 rpm
Torque Usdm:
289 lb-ft @ 3500 rpm
Compression Ratio:
8.8:1
Turbocharger Model:
MHI TD05HRA-15G6-10.5T
Redline:
7000 rpm
Fuel System
Fuel Type:
Unleaded Premium Gasoline (91 octane or higher recommended)
Fuel Delivery:
Electronic Fuel Injection (EFI) with high-flow injectors
Fuel Pump Capacity:
High-flow electric fuel pump
Fluid Capacity
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter
Fluid Specifications
Engine Oil Recommendation:
5W-30 Synthetic
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission (Getrag MS053)
Optional
Transmission Type:
N/A (Only Manual offered for Evolution IX)
Features
All Wheel Drive:
Mitsubishi Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC) and Active Center Differential (ACD).
Fluid Capacity
Manual Transmission Fluid Capacity:
2.1 US quarts (2.0 liters)
Transfer Case Fluid Capacity:
0.6 US quarts (0.58 liters)
Rear Differential Fluid Capacity:
1.1 US quarts (1.05 liters)
Fluid Specifications
Manual Transmission Fluid Recommendation:
API GL-4 or GL-5, SAE 75W-90
Transfer Case Fluid Recommendation:
API GL-5, SAE 75W-90
Rear Differential Fluid Recommendation:
API GL-5, SAE 80W-90
📐 Dimensions
Exterior
Length:
177.0 inches (4495 mm)
Width:
69.1 inches (1755 mm)
Height:
57.7 inches (1465 mm)
Wheelbase:
103.3 inches (2624 mm)
Track Width Front:
59.4 inches (1509 mm)
Track Width Rear:
59.3 inches (1506 mm)
Ground Clearance:
5.1 inches (130 mm)
Weights
Curb Weight:
3274 lbs (1485 kg) (approx.)
Gross Vehicle Weight Rating:
4343 lbs (1970 kg) (approx.)
Cargo
Trunk Capacity:
11.7 cu ft (331 liters)
Wheels Tires
Standard Wheel Size:
17 x 8.5 inches
Standard Tire Size:
235/45R17
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Offset:
+38 mm (typical)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4/5 stars (estimated based on generation)
IIHS Ratings:
Good in frontal offset (estimated based on generation)
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control:
Active Traction Control (ATC) and Active Stability Control (ASC)
AWD System:
Super All-Wheel Control (S-AWC) with multiple driver-selectable modes (Tarmac, Gravel, Snow).
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags.
Seatbelts:
3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts.
Body Structure:
Reinforced chassis and body structure for enhanced crash protection.
💡 Technology Features
Infotainment
Audio System:
Premium Rockford Fosgate audio system with CD player and subwoofer (optional/standard on certain trims).
Display:
Digital clock and multi-information display in the dashboard.
Driver Assistance
AWD Control Modes:
S-AWC system offering distinct performance characteristics for different road surfaces.
Connectivity
Cruise Control:
Standard cruise control system.
Keyless Entry:
Remote keyless entry system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first (under severe driving conditions, recommended)
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km)
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km)
Spark Plug Replacement:
Every 30,000 miles (48,000 km) (platinum/iridium)
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years (critical item, severe duty often necessitates sooner)
Fluid Specifications
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent silicate-free, extended-life antifreeze.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Mitsubishi Genuine Power Steering Fluid or Dexron III/Mercon compatible ATF.
Known Issues
Engine Bearing Wear:
Rod bearing wear is a known potential issue, especially with aggressive tuning or insufficient oil maintenance.
Clutch Wear:
Clutch components can wear faster under aggressive driving conditions.
Turbo Charger Reliability:
While generally robust, proper maintenance and avoiding heat soak are crucial for turbo longevity.
Rust Corrosion:
Common for vehicles of this age, particularly in areas exposed to salt and moisture (fender lips, rocker panels, subframes).
Ayc Pump Failure:
The Active Yaw Control pump can be a failure point, leading to dashboard warning lights.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Motorsport Legacy:
Deep roots in World Rally Championship (WRC), contributing to the Lancer Evolution's performance DNA.
Model Evolution
Evolution Series Origin:
Began as a homologation special for Group A rally racing in the early 1990s.
Ninth Generation Introduction:
Introduced in 2005 for the 2006 model year, evolving from the eighth generation.
Key Evolution Ix Enhancements:
Updated MIVEC cylinder head for the 4G63 engine, larger turbocharger, revised suspension geometry, Super Active Yaw Control (S-AYC).
Production
Production Period:
2005-2007 (for the Evolution IX generation)
Production Locations:
Mizushima Plant, Kurashiki, Okayama, Japan.
🏆 Awards & Recognition
Recognitions
Car And Driver Award:
Car and Driver's 10Best list multiple times (for prior generations, setting the benchmark).
Motorsport Accolades:
The Lancer Evolution platform consistently won rallies and championships, solidifying its performance reputation.
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