Mitsubishi Lancer Evolution 9 2005-2007 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Generation: Evo IX (CT9A) Model Years Covered: 2005, 2006, 2007 👋 Introduction Market Position Heritage: The Lancer Evolution IX is a legendary performance sedan, renowned for its rally-bred engineering and all-wheel-drive capabilities. Competitive Analysis Competitors: Competed directly with performance sedans like the Subaru WRX STI, Audi S4, and BMW 3 Series performance variants. Key Features Performance Focus: Designed for spirited driving and track performance with advanced drivetrain and suspension technology. Manual Value Cost Effectiveness: An inexpensive way to maintain and repair the vehicle, saving on dealership service costs. Target Audience Users: Suitable for both DIY enthusiasts and professional mechanics. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Page Count: High (estimated 1000+ pages based on typical factory service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Yes, comprehensive coverage of the 4G63T engine. Engine Electrical: Yes, including wiring diagrams, sensor diagnostics, and ECU information. Emission Control: Yes, covering emission control systems and diagnostics. Fuel System: Yes, including fuel injection, pumps, injectors, and evaporative emission control. Suspension System: Yes, front and rear suspension, struts, control arms, and alignment. Clutch System: Yes, including clutch operation, inspection, and replacement procedures. Manual Transaxle: Yes, detailed procedures for the 5-speed or 6-speed manual gearbox. Automatic Transaxle: Yes, coverage for any automatic transmission variants offered. Drivetrain: Yes, including driveshafts, CV joints, differential, and transfer case. Steering System: Yes, power steering, steering rack, and column. Brake System: Yes, including ABS, brake lines, calipers, rotors, and hydraulic system. Body Interior Exterior: Yes, body panel removal, interior trim, and trim components. Body Electrical System: Yes, lighting, power windows, mirrors, and comfort controls. Restraint Systems: Yes, including airbags and seatbelt systems. Procedures Included Maintenance: Yes, oil changes, filter replacements, spark plugs, and fluid checks. Troubleshooting: Yes, extensive troubleshooting guides for common and complex issues. Repair: Yes, detailed step-by-step repair instructions for all major systems. Diagnostics: Yes, including OBD-II diagnostic trouble codes (DTCs) and diagnostic flowcharts. Engine Overhaul: Complete engine disassembly, inspection, and reassembly procedures for the 4G63T engine. Turbocharger Service: Detailed steps for turbocharger removal, inspection, and replacement. Electrical Diagnostics: Extensive wiring diagrams for all electrical systems, component testing procedures. Technical Depth Depth: Comprehensive, from basic maintenance to full engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows & Mac Print Quality Printability: Fully Printable Zoom Functionality Zoom: YES Delivery Method Delivery: Instant Download Software Requirements Requirements: Adobe PDF Reader & WinZip ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T MIVEC Engine Type: 2.0L Inline-4, DOHC, 16-valve, turbocharged with intercooler and MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Performance Horsepower Est: Approx. 287 hp @ 6500 rpm (JDM/Euro spec might vary) Torque Est: Approx. 289 lb-ft @ 3500 rpm (JDM/Euro spec might vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Mechanical Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Cooling System Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant with a 50/50 mix) 🔧 Transmission Standard Type: 6-speed manual transmission (Getrag G64M-R) Optional Type: 5-speed manual transmission (older models, potentially on some base variants or specific markets) Features AWD System: Advanced S-AYC (Super Active Center Differential) and ACD (Active Center Differential) for torque vectoring and traction control. Fluid Specifications Manual Transmission Fluid: Refer to manual for specific GL-3/GL-4 or GL-5 rated gear oil (e.g., Mitsubishi DiaQueen LSD Gear Oil) 📐 Dimensions Exterior Length: Approx. 4,490 mm (176.8 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase Wheelbase: Approx. 2,625 mm (103.3 in) Weights Curb Weight Est: Approx. 1,450 kg (3,197 lbs) 🛡️ Safety Features Ratings Crash Test Results: Varies by region; typically good frontal and side impact protection for its era. Active Features Traction Control: Yes, with ACD (Active Center Differential) and optional AYC (Active Yaw Control) on some models. ABS: Yes, Anti-lock Braking System Passive Features Airbags: Driver and passenger front airbags Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, often with premium Rockford Fosgate audio on higher trims. Driver Assistance Stability Control: Active Stability Control (ASC) is often integrated with the ACD system. Connectivity Climate Control: Manual or automatic climate control systems. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, or more frequently under spirited driving conditions. Spark Plugs: Refer to manual, typically around 30,000 - 60,000 miles for platinum or iridium plugs. Timing Belt: Crucial for the 4G63T. Typically 60,000 - 90,000 miles (96,000 - 145,000 km) or 7-10 years. Inspect tensioners and water pump at same time. Fluid Specifications Engine Oil: Refer to manual....
Worn bushings, strut mounts, and ball joints are common with mileage and spirited use.
Part Numbers
Oil Filter Example:
Mitsubishi MZ690162, or aftermarket equivalents like FRAM PH3593A, Wix 57712.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Direct lineage from Mitsubishi's successful WRC (World Rally Championship) Lancer Evolution models.
Model Evolution
Evolution Ix Development:
The Evo IX was an evolution of the Evo VIII, featuring MIVEC technology for improved power delivery and efficiency, a larger turbocharger, and revised gearing.
Production
Production Period:
The CT9A chassis, including the Evo IX, was produced from 2003 to 2007.
Key Variants
Trim Levels:
GSR, RS (Rally Sport - lighter weight, rear helical LSD, 5-speed typically), MR (Mitsubishi Racing - higher spec suspension, 6-speed)
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