2003 Mitsubishi Lancer Evolution Service Repair Manual Downl
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Year: 2003 Generation Generation Code: VII (CT9A) Codes Chassis Code: CT9A Engine Code: 4G63 (or variants like 4G63T) 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally Homologation Special Competitive Analysis Key Competitors: Subaru Impreza WRX, Honda Civic Type R (some markets), Ford Focus RS Key Features Vehicle Features: All-Wheel Drive (AWD) with Active Center Differential (ACD), turbocharged engine, aggressive aerodynamic styling, performance-tuned suspension. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Restoration Secondary Coverage: Diagnostics, Troubleshooting, Electrical Schematics, Bodywork Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine: 4G63T DOHC Turbocharged, Engine Mechanical, Fuel System, Ignition System, Emission Control System, Cooling System, Lubrication System Transmission: Manual Transmission (5-speed or 6-speed depending on market/variant), Clutch System, Drive Axles, Transfer Case, Active Center Differential (ACD) Suspension Steering: Front McPherson Strut, Rear Multi-link, Power Steering System, Wheel Alignment Specifications Brakes: Front Ventilated Discs, Rear Discs, ABS System, Brake Fluid Specifications Electrical: Battery, Charging System, Starting System, Lighting System, Audio System, Power Windows, Power Locks, ECU, Sensors, Wiring Diagrams, Diagnostic Trouble Codes (DTCs) Bodywork: Exterior Panels, Interior Trim, Doors, Hood, Trunk, Bumpers, Chassis Structure, Sealing HVAC: Heating, Ventilation, Air Conditioning System, Refrigerant Specifications Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Level Checks, Belt Inspections, Coolant Flush Diagnostics: Symptom-based troubleshooting, DTC interpretation, Component testing Repair: Engine rebuild, Transmission overhaul, Suspension component replacement, Brake caliper servicing, Electrical component repair Restoration: Component identification for restoration, detailed disassembly and reassembly steps Technical Depth Depth: Comprehensive: From basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and torque specifications. 📊 Manual Specifications File Format Digital Format: PDF (likely optimized for digital viewing and printing) Print Quality Quality Description: High-resolution scans of original factory documents, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged and Intercooled Engine Code: 4G63T Displacement: 2.0 Liters (1997 cc) Performance Horsepower Est Ps: 271-280 PS (Varies by market, e.g., JDM vs. USDM) Torque Est Nm: 370-380 Nm (Varies by market) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI), Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Cooling System Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent silicate-free ethylene glycol) Lubrication System Oil Type Est: SAE 5W-30 or 5W-40 Synthetic Oil Capacity Est Liters: 4.5 - 5.0 Liters (with filter) 🔧 Transmission Standard Transmission Type: 6-Speed Manual (Getrag 233) Optional Transmission Type: 5-Speed Manual (older variants/some markets) Features Drivetrain: All-Wheel Drive (AWD) with ACD Fluid Specifications Manual Transmission Fluid Type: API GL-4 or GL-5, SAE 75W-90 Synthetic Gear Oil Fluid Capacity Manual Transmission Fluid Capacity Liters: 2.2 - 2.5 Liters (approx.) 📐 Dimensions Exterior Length Mm: 4450 Width Mm: 1770 Height Mm: 1415 Wheelbase Mm: 2600 Weights Curb Weight Kg Est: 1450 - 1500 kg Gross Vehicle Weight Rating Kg Est: 1900 kg Cargo Cargo Volume Liters: Approximately 300 Liters (trunk) 🛡️ Safety Features Ratings NHTSA Rating Usdm 2003: Not typically rated by NHTSA in a comprehensive manner due to low volume and specialty nature. Focus on engineering for performance. Active Features Active Safety Systems: Anti-lock Braking System (ABS), Active Center Differential (ACD), Super AYC (Active Yaw Control - on some variants/markets) Passive Features Passive Safety Features: Front Airbags, Side Airbags (optional/market dependent), Three-Point Seatbelts, Reinforced Chassis Structure 💡 Technology Features Infotainment Infotainment System Description: Basic factory audio system (AM/FM/CD player), often with speaker upgrades possible. Driver Assistance Driver Assistance Features: ABS (Anti-lock Braking System) is primary. Limited electronic driver aids compared to modern vehicles. Connectivity Connectivity Options: No Bluetooth or integrated smartphone connectivity from factory. Aftermarket solutions common. 🔧 Maintenance Service Intervals Oil Change Interval Km Or Months: 7,500 km or 6 months (whichever comes first, with synthetic oil) Spark Plug Replacement Km: 96,000 km (iridium type) Timing Belt Replacement Km Or Years: 105,000 km or 7 years (whichever comes first) - CRITICAL MAINTENANCE ITEM Coolant Flush Interval Km Or Years: 100,000 km or 5 years Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid Type: Mitsubishi ATF SP-III or equivalent Dexron III compatible fluid Known Issues Common Issues: Cracked cylinder head due to heat/over-boosting, turbocharger wear, clutch wear, ACD pump failure, differential issues if not maintained. Recommended Upgrades For Reliability: Performance intercooler, upgraded radiator, improved cooling system, robust engine management tuning, regular differential fluid changes. 📚 Vehicle History Brand Heritage Motorsport Legacy: Direct lineage from Mitsubishi's rally heritage, specifically the Lancer Evolution's dominance in the World Rally Championship (WRC). Model Evolution Generation Notes: The 2003 model represents the Lancer Evolution VII...
Component identification for restoration, detailed disassembly and reassembly steps
Technical Depth
Depth:
Comprehensive: From basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and torque specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF (likely optimized for digital viewing and printing)
Print Quality
Quality Description:
High-resolution scans of original factory documents, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged and Intercooled
Direct lineage from Mitsubishi's rally heritage, specifically the Lancer Evolution's dominance in the World Rally Championship (WRC).
Model Evolution
Generation Notes:
The 2003 model represents the Lancer Evolution VII (CT9A chassis), an evolution of the highly successful Evo VI. It introduced chassis improvements, electronic AWD management (ACD), and styling updates.
Production
Manufacturing Location:
Japan
Production Years For Model:
2001-2003 (Evo VII)
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
Consistently praised by automotive journalists for its handling, performance, and rally-bred capabilities. Considered a benchmark in its class for decades.
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