Mitsubishi Lancer Evolution EVO 1 2 & 3 Complete Workshop Service Repair Manual 1992 1993 1994 1995
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution (EVO 1, 2, 3) Codes Chassis Codes: CD9A (EVO I), CE9A (EVO II & III) 👋 Introduction Market Position Segment: Homologation special, performance sedan, rally homologation Competitive Analysis Key Competitors: Subaru Impreza WRX (later generations), Ford Escort RS Cosworth, Lancia Delta Integrale Key Features Performance Focus: Developed from rally racing homologation requirements, emphasizing AWD, turbocharged power, and handling Brand Heritage: Represents a significant period of Mitsubishi's performance engineering and motorsports success 📋 Manual Details Coverage Areas Specific Model Years: 1992, 1993, 1994, 1995 Page Count Estimated Page Count: Comprehensive (exact count not specified in product info, but implies extensive coverage) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting, charging systems Transmission: Manual transmission (transfer case and differentials included), clutch system Drivetrain: All-Wheel Drive (AWD) system (Active Yaw Control/AYC for EVO II/III), driveshafts, axles Suspension: Front and rear suspension, shock absorbers, springs, control arms, bushings Brakes: Brake system components (discs, pads, calipers, lines), ABS (if equipped) Steering: Steering system, power steering components Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, body electrical, ECU, sensors Bodywork: Body panels, doors, windows, interior trim, bumpers, chassis structure Climate Control: HVAC system, air conditioning, heater core Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, fluid checks/changes Repair: Component removal, installation, and repair procedures for all major systems Troubleshooting: Diagnostic procedures, fault finding, common problems and solutions Diagnostics: Engine diagnostics, electrical system diagnostics, performance troubleshooting Engine Rebuild: Complete engine disassembly, inspection, measurement, and reassembly procedures for the 4G63T engine. Transmission Overhaul: Detailed steps for the removal, disassembly, inspection, repair, and reinstallation of the 5-speed manual gearbox and transfer case. Ayc System Diagnostics: Specific diagnostic and repair procedures for the Active Yaw Control system, including pump and sensor troubleshooting (EVO II/III). Technical Depth Depth: Comprehensive, from basic adjustments to complete engine and transmission rebuilds Torque Specifications: Includes critical torque specifications for engine, chassis, and drivetrain fasteners. Diagnostic Charts: Diagnostic flowcharts and symptom-based troubleshooting guides for electrical and mechanical issues. 📊 Manual Specifications File Format Digital Format: Likely PDF (common for downloadable manuals), optimized for viewing and printing Searchability: Likely searchable text within PDF format, enabling quick navigation to specific topics. Print Quality Image Resolution: High-resolution images and diagrams for clarity Binding Type Binding: N/A (Downloadable format) Paper Type Paper Quality: N/A (Downloadable format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: 2.0L Inline-4 DOHC 16-valve Turbocharged Performance Horsepower Evo1: 247 hp @ 6000 rpm Torque Evo1: 257 lb-ft @ 3000 rpm Horsepower Evo2 3: 261 hp @ 6000 rpm Torque Evo2 3: 260-270 lb-ft @ 3000 rpm (EVO II/III) Fuel System Induction: Multi-point Fuel Injection (MPI) with Electronic Fuel Injection (EFI), Turbocharged (TD05H-16G turbo for EVO I/II, TD05H-18G for EVO III) Engine Construction Block Material: Cast Iron Head Material: Aluminum Alloy 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission: N/A (Manual transmission was standard for homologation) Features AWD System: Full-time 4WD with viscous coupling center differential (EVO I), Active Yaw Control (AYC) and viscous coupling center differential (EVO II & III) Gear Ratios Final Drive Ratio: Approximately 4.529:1 (varies slightly by model year/spec) 📐 Dimensions Exterior Length: Approx. 4,270 mm (168.1 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase: Approx. 2,500 mm (98.4 in) Weights Curb Weight: Approx. 1,240 - 1,300 kg (2,734 - 2,866 lbs) depending on model/spec Gross Vehicle Weight Rating: N/A (Not typically specified for performance models in this era) Wheels Tires Wheel Size: 15-inch (EVO I), 16-inch (EVO II/III) Tire Size: 205/60 R15 (EVO I), 205/50 R16 (EVO II/III) Bolt Pattern: 4x114.3 mm (4x4.5 inch) 🛡️ Safety Features Ratings Crash Test Results: Limited public crash test data available for this specific era/model globally; designed for homologation rather than mass-market safety ratings. Active Features Ayc: Active Yaw Control (EVO II & III) manages torque distribution to improve cornering stability ABS: Anti-lock Braking System (available or standard depending on market/trim) Passive Features Airbags: Driver airbag (typically standard), Passenger airbag not common on early models Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Basic AM/FM stereo with cassette player, optional CD player Driver Assistance Ayc System: Active Yaw Control provides enhanced torque vectoring for improved cornering grip and stability (EVO II & III) Connectivity Connectivity Features: Minimal by modern standards; primarily focused on mechanical and performance systems. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,000 miles) or 6 months (recommended for high-performance use, consult manual for specific intervals) Spark Plug Replacement: Every 30,000 - 50,000 km (18,000 - 30,000 miles) depending on plug type Timing Belt Replacement: Every 100,000 km (60,000 miles) or 5 years,...