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Mitsubishi Lancer Evolution EVO 1 2 & 3 Complete Workshop Service Repair Manual 1992 1993 1994 1995

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution (EVO 1, 2, 3) Codes Chassis Codes: CD9A (EVO I), CE9A (EVO II & III) 👋 Introduction Market Position Segment: Homologation special, performance sedan, rally homologation Competitive Analysis Key Competitors: Subaru Impreza WRX (later generations), Ford Escort RS Cosworth, Lancia Delta Integrale Key Features Performance Focus: Developed from rally racing homologation requirements, emphasizing AWD, turbocharged power, and handling Brand Heritage: Represents a significant period of Mitsubishi's performance engineering and motorsports success 📋 Manual Details Coverage Areas Specific Model Years: 1992, 1993, 1994, 1995 Page Count Estimated Page Count: Comprehensive (exact count not specified in product info, but implies extensive coverage) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting, charging systems Transmission: Manual transmission (transfer case and differentials included), clutch system Drivetrain: All-Wheel Drive (AWD) system (Active Yaw Control/AYC for EVO II/III), driveshafts, axles Suspension: Front and rear suspension, shock absorbers, springs, control arms, bushings Brakes: Brake system components (discs, pads, calipers, lines), ABS (if equipped) Steering: Steering system, power steering components Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, body electrical, ECU, sensors Bodywork: Body panels, doors, windows, interior trim, bumpers, chassis structure Climate Control: HVAC system, air conditioning, heater core Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, fluid checks/changes Repair: Component removal, installation, and repair procedures for all major systems Troubleshooting: Diagnostic procedures, fault finding, common problems and solutions Diagnostics: Engine diagnostics, electrical system diagnostics, performance troubleshooting Engine Rebuild: Complete engine disassembly, inspection, measurement, and reassembly procedures for the 4G63T engine. Transmission Overhaul: Detailed steps for the removal, disassembly, inspection, repair, and reinstallation of the 5-speed manual gearbox and transfer case. Ayc System Diagnostics: Specific diagnostic and repair procedures for the Active Yaw Control system, including pump and sensor troubleshooting (EVO II/III). Technical Depth Depth: Comprehensive, from basic adjustments to complete engine and transmission rebuilds Torque Specifications: Includes critical torque specifications for engine, chassis, and drivetrain fasteners. Diagnostic Charts: Diagnostic flowcharts and symptom-based troubleshooting guides for electrical and mechanical issues. 📊 Manual Specifications File Format Digital Format: Likely PDF (common for downloadable manuals), optimized for viewing and printing Searchability: Likely searchable text within PDF format, enabling quick navigation to specific topics. Print Quality Image Resolution: High-resolution images and diagrams for clarity Binding Type Binding: N/A (Downloadable format) Paper Type Paper Quality: N/A (Downloadable format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: 2.0L Inline-4 DOHC 16-valve Turbocharged Performance Horsepower Evo1: 247 hp @ 6000 rpm Torque Evo1: 257 lb-ft @ 3000 rpm Horsepower Evo2 3: 261 hp @ 6000 rpm Torque Evo2 3: 260-270 lb-ft @ 3000 rpm (EVO II/III) Fuel System Induction: Multi-point Fuel Injection (MPI) with Electronic Fuel Injection (EFI), Turbocharged (TD05H-16G turbo for EVO I/II, TD05H-18G for EVO III) Engine Construction Block Material: Cast Iron Head Material: Aluminum Alloy 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission: N/A (Manual transmission was standard for homologation) Features AWD System: Full-time 4WD with viscous coupling center differential (EVO I), Active Yaw Control (AYC) and viscous coupling center differential (EVO II & III) Gear Ratios Final Drive Ratio: Approximately 4.529:1 (varies slightly by model year/spec) 📐 Dimensions Exterior Length: Approx. 4,270 mm (168.1 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase: Approx. 2,500 mm (98.4 in) Weights Curb Weight: Approx. 1,240 - 1,300 kg (2,734 - 2,866 lbs) depending on model/spec Gross Vehicle Weight Rating: N/A (Not typically specified for performance models in this era) Wheels Tires Wheel Size: 15-inch (EVO I), 16-inch (EVO II/III) Tire Size: 205/60 R15 (EVO I), 205/50 R16 (EVO II/III) Bolt Pattern: 4x114.3 mm (4x4.5 inch) 🛡️ Safety Features Ratings Crash Test Results: Limited public crash test data available for this specific era/model globally; designed for homologation rather than mass-market safety ratings. Active Features Ayc: Active Yaw Control (EVO II & III) manages torque distribution to improve cornering stability ABS: Anti-lock Braking System (available or standard depending on market/trim) Passive Features Airbags: Driver airbag (typically standard), Passenger airbag not common on early models Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Basic AM/FM stereo with cassette player, optional CD player Driver Assistance Ayc System: Active Yaw Control provides enhanced torque vectoring for improved cornering grip and stability (EVO II & III) Connectivity Connectivity Features: Minimal by modern standards; primarily focused on mechanical and performance systems. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,000 miles) or 6 months (recommended for high-performance use, consult manual for specific intervals) Spark Plug Replacement: Every 30,000 - 50,000 km (18,000 - 30,000 miles) depending on plug type Timing Belt Replacement: Every 100,000 km (60,000 miles) or 5 years,...
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Mitsubishi Lancer Evolution EVO 1 2 & 3 Complete Workshop Service Repair Manual 1992 1993 1994 1995
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution (EVO 1, 2, 3)
Codes
Chassis Codes:
CD9A (EVO I), CE9A (EVO II & III)
👋 Introduction
Market Position
Segment:
Homologation special, performance sedan, rally homologation
Competitive Analysis
Key Competitors:
Subaru Impreza WRX (later generations), Ford Escort RS Cosworth, Lancia Delta Integrale
Key Features
Performance Focus:
Developed from rally racing homologation requirements, emphasizing AWD, turbocharged power, and handling
Brand Heritage:
Represents a significant period of Mitsubishi's performance engineering and motorsports success
📋 Manual Details
Coverage Areas
Specific Model Years:
1992, 1993, 1994, 1995
Page Count
Estimated Page Count:
Comprehensive (exact count not specified in product info, but implies extensive coverage)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting, charging systems
Transmission:
Manual transmission (transfer case and differentials included), clutch system
Drivetrain:
All-Wheel Drive (AWD) system (Active Yaw Control/AYC for EVO II/III), driveshafts, axles
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, bushings
Brakes:
Brake system components (discs, pads, calipers, lines), ABS (if equipped)
Steering:
Steering system, power steering components
Electrical:
Wiring diagrams, charging system, starting system, lighting, instrumentation, body electrical, ECU, sensors
Bodywork:
Body panels, doors, windows, interior trim, bumpers, chassis structure
Climate Control:
HVAC system, air conditioning, heater core
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, fluid checks/changes
Repair:
Component removal, installation, and repair procedures for all major systems
Troubleshooting:
Diagnostic procedures, fault finding, common problems and solutions
Diagnostics:
Engine diagnostics, electrical system diagnostics, performance troubleshooting
Engine Rebuild:
Complete engine disassembly, inspection, measurement, and reassembly procedures for the 4G63T engine.
Transmission Overhaul:
Detailed steps for the removal, disassembly, inspection, repair, and reinstallation of the 5-speed manual gearbox and transfer case.
Ayc System Diagnostics:
Specific diagnostic and repair procedures for the Active Yaw Control system, including pump and sensor troubleshooting (EVO II/III).
Technical Depth
Depth:
Comprehensive, from basic adjustments to complete engine and transmission rebuilds
Torque Specifications:
Includes critical torque specifications for engine, chassis, and drivetrain fasteners.
Diagnostic Charts:
Diagnostic flowcharts and symptom-based troubleshooting guides for electrical and mechanical issues.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF (common for downloadable manuals), optimized for viewing and printing
Searchability:
Likely searchable text within PDF format, enabling quick navigation to specific topics.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding:
N/A (Downloadable format)
Paper Type
Paper Quality:
N/A (Downloadable format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
2.0L Inline-4 DOHC 16-valve Turbocharged
Performance
Horsepower Evo1:
247 hp @ 6000 rpm
Torque Evo1:
257 lb-ft @ 3000 rpm
Horsepower Evo2 3:
261 hp @ 6000 rpm
Torque Evo2 3:
260-270 lb-ft @ 3000 rpm (EVO II/III)
Fuel System
Induction:
Multi-point Fuel Injection (MPI) with Electronic Fuel Injection (EFI), Turbocharged (TD05H-16G turbo for EVO I/II, TD05H-18G for EVO III)
Engine Construction
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission:
N/A (Manual transmission was standard for homologation)
Features
AWD System:
Full-time 4WD with viscous coupling center differential (EVO I), Active Yaw Control (AYC) and viscous coupling center differential (EVO II & III)
Gear Ratios
Final Drive Ratio:
Approximately 4.529:1 (varies slightly by model year/spec)
📐 Dimensions
Exterior
Length:
Approx. 4,270 mm (168.1 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,415 mm (55.7 in)
Wheelbase:
Approx. 2,500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1,240 - 1,300 kg (2,734 - 2,866 lbs) depending on model/spec
Gross Vehicle Weight Rating:
N/A (Not typically specified for performance models in this era)
Wheels Tires
Wheel Size:
15-inch (EVO I), 16-inch (EVO II/III)
Tire Size:
205/60 R15 (EVO I), 205/50 R16 (EVO II/III)
Bolt Pattern:
4x114.3 mm (4x4.5 inch)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited public crash test data available for this specific era/model globally; designed for homologation rather than mass-market safety ratings.
Active Features
Ayc:
Active Yaw Control (EVO II & III) manages torque distribution to improve cornering stability
ABS:
Anti-lock Braking System (available or standard depending on market/trim)
Passive Features
Airbags:
Driver airbag (typically standard), Passenger airbag not common on early models
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM stereo with cassette player, optional CD player
Driver Assistance
Ayc System:
Active Yaw Control provides enhanced torque vectoring for improved cornering grip and stability (EVO II & III)
Connectivity
Connectivity Features:
Minimal by modern standards; primarily focused on mechanical and performance systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months (recommended for high-performance use, consult manual for specific intervals)
Spark Plug Replacement:
Every 30,000 - 50,000 km (18,000 - 30,000 miles) depending on plug type
Timing Belt Replacement:
Every 100,000 km (60,000 miles) or 5 years, whichever comes first
Fluid Specifications
Engine Oil Type:
API SG or higher, viscosity 10W-30 or 10W-40 (recommended for performance, check manual for exact spec and capacity)
Coolant Type:
Ethylene glycol based, 50/50 mix with distilled water
Transmission Fluid Type:
API GL-4 or GL-5 SAE 75W-90 (verify specific differential and transfer case requirements from manual)
Known Issues
Engine:
Cracked cylinder heads (especially with aggressive tuning/heat), turbocharger wear, piston ring issues under extreme stress
Drivetrain:
AYC pump failure (EVO II/III), clutch wear, transfer case and differential issues with hard use
Suspension:
Worn bushings, shock absorber failure
📚 Vehicle History
Brand Heritage
Motorsport Connection:
Directly derived from Mitsubishi's Lancer GSR rally cars, built for WRC homologation
Model Evolution
Evo I Introduction:
Launched October 1992, based on the Mitsubishi Lancer CC coupe body
Evo Ii Introduction:
Launched January 1994, featured revised suspension, chassis bracing, and more power
Evo Iii Introduction:
Launched February 1995, featured aerodynamic enhancements (larger spoiler, revised bumper), engine tweaks for more power, and suspension refinements
Production
Production Location:
Japan
Production Volume:
Limited production runs for each generation, intended for homologation rather than mass sales
🏆 Awards & Recognition
Recognitions
Rally Heritage:
Foundation for Mitsubishi's multiple World Rally Championship (WRC) constructor and driver titles
Ratings
Performance Reviews:
Consistently lauded by automotive press for exceptional performance, handling, and value in its class during its production run.
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