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Mitsubushi LANCER EVOLUTION EVO 6 Full Service & Repair Manual 1999-2001

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI (Evo VI) Model Variant: GSR / RS Generation Generation Code: CP9A Generation Years: 1999-2001 👋 Introduction Market Position Positioning: Iconic rally homologation special, known for performance and sophisticated AWD system. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Focus RS, Toyota Celica GT-Four (during its era). Key Features Performance Focus: Designed for rallying, emphasizing handling, power, and advanced drivetrain technology. Manual Value Proposition: Provides professional-grade repair and maintenance information for enthusiasts and mechanics, enabling long-term ownership and performance optimization. 📋 Manual Details Coverage Areas Engine: Included Transmission: Included Drivetrain: Included Suspension: Included Brakes: Included Electrical System: Included Body And Chassis: Included Interior Trim: Included Heating Ventilation Air Conditioning HVAC: Included Troubleshooting: Included Page Count Estimated Pages: Hundreds (Specific number not provided, but described as comprehensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (Presumed based on product description) Format Format: Digital (PDF) Accessibility: Instant Download, Usable on multiple devices and computers (Windows & MAC) 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics, component testing, timing, fuel injection, ignition systems Turbocharger System: Inspection, repair, and component replacement for the turbocharger and associated plumbing All Wheel Drive AWD System: Active Yaw Control (AYC), Super Active Yaw Control (SAYC), differentials, driveshafts, and viscous coupling unit Suspension System: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications Braking System: Brake fluid, lines, calipers, rotors, ABS system diagnostics and repair Steering System: Power steering system, steering rack, tie rods, wheel alignment procedures Cooling System: Radiator, water pump, thermostat, hoses, cooling fan operation Fuel System: Fuel pump, injectors, fuel filter, fuel pressure testing Exhaust System: Catalytic converter, mufflers, pipes, and hangers Air Conditioning System: Refrigerant handling, compressor, condenser, evaporator, and HVAC controls Lighting System: Headlights, taillights, interior lights, wiring diagrams for lighting circuits Instrumentation And Gauges: Speedometer, tachometer, warning lights, diagnostic indicators Body Electrical: Power windows, locks, mirrors, wipers, horn, central locking system Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly Transmission Repair: Manual transmission disassembly, clutch replacement, rebuild procedures Suspension Component Replacement: Strut replacement, bushing replacement, ball joint service Brake System Service: Brake pad and rotor replacement, caliper service, bleeding procedures Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams and diagnostic tools Body Repair: Panel alignment, dent repair, rust prevention and repair Troubleshooting Guides: Step-by-step guides for diagnosing common and complex vehicle issues Special Tool Usage: Identification and recommended usage of specialized tools for specific repairs Technical Depth Depth: Comprehensive (Factory level detail for repair, servicing, and troubleshooting) Detail Level: Includes exploded diagrams, detailed photos, step-by-step instructions, torque specifications, and wiring schematics 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable, enabling quick navigation Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T (Ralliart variant often with revised internals for Evo VI) Engine Type: 2.0L Inline-4, DOHC, 16-valve, turbocharged and intercooled Performance Horsepower Ps: 280 PS (276 hp) at 6,500 rpm (often stated as limited by gentleman's agreement, actual output potentially higher) Torque Nm: 373 Nm (275 lb-ft) at 3,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential injection Fuel Type: Premium Unleaded Gasoline (95 RON / 91 AKI or higher recommended) Engine Management ECU Type: Mitsubishi Electronic Control Unit (ECU) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: None (Manual transmission was standard for performance models) Features Drivetrain Layout: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Fluid Specifications Manual Transmission Fluid: API GL-4/GL-5, SAE 75W-90 (Refer to manual for specific Mitsubishi recommendations) 📐 Dimensions Exterior Length: 4,350 mm (171.3 in) Width: 1,770 mm (69.7 in) Height: 1,415 mm (55.7 in) Wheelbase: 2,600 mm (102.4 in) Weights Curb Weight: Approx. 1,360 kg (2,998 lbs) depending on trim 🛡️ Safety Features Ratings Crash Test Ratings: JNCAP Ratings (Japan) - Specific ratings may vary, typically robust for its class and era. Active Features Active Yaw Control Ayc: Advanced torque vectoring system for enhanced cornering stability. Anti Lock Braking System ABS: Standard on all models. Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: Three-point seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory radio/cassette/CD player with basic speaker system (upgraded units common). Driver Assistance Active Yaw Control Ayc: Primary advanced drivetrain technology for enhanced dynamic performance. Connectivity Connectivity Features: Basic for its era, with provisions for aftermarket communication systems. 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (severe duty recommended). Spark Plugs: Refer to manual; typically every 30,000-60,000 miles (48,000-96,000 km) depending on type. Timing Belt: Every 60,000 miles (96,000 km) or 5 years, whichever comes first....
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Mitsubushi LANCER EVOLUTION EVO 6 Full Service & Repair Manual 1999-2001
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VI (Evo VI)
Model Variant:
GSR / RS
Generation
Generation Code:
CP9A
Generation Years:
1999-2001
👋 Introduction
Market Position
Positioning:
Iconic rally homologation special, known for performance and sophisticated AWD system.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Ford Focus RS, Toyota Celica GT-Four (during its era).
Key Features
Performance Focus:
Designed for rallying, emphasizing handling, power, and advanced drivetrain technology.
Manual Value Proposition:
Provides professional-grade repair and maintenance information for enthusiasts and mechanics, enabling long-term ownership and performance optimization.
📋 Manual Details
Coverage Areas
Engine:
Included
Transmission:
Included
Drivetrain:
Included
Suspension:
Included
Brakes:
Included
Electrical System:
Included
Body And Chassis:
Included
Interior Trim:
Included
Heating Ventilation Air Conditioning HVAC:
Included
Troubleshooting:
Included
Page Count
Estimated Pages:
Hundreds (Specific number not provided, but described as comprehensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (Presumed based on product description)
Format
Format:
Digital (PDF)
Accessibility:
Instant Download, Usable on multiple devices and computers (Windows & MAC)
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnostics, component testing, timing, fuel injection, ignition systems
Turbocharger System:
Inspection, repair, and component replacement for the turbocharger and associated plumbing
All Wheel Drive AWD System:
Active Yaw Control (AYC), Super Active Yaw Control (SAYC), differentials, driveshafts, and viscous coupling unit
Suspension System:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications
Braking System:
Brake fluid, lines, calipers, rotors, ABS system diagnostics and repair
Steering System:
Power steering system, steering rack, tie rods, wheel alignment procedures
Cooling System:
Radiator, water pump, thermostat, hoses, cooling fan operation
Fuel System:
Fuel pump, injectors, fuel filter, fuel pressure testing
Exhaust System:
Catalytic converter, mufflers, pipes, and hangers
Air Conditioning System:
Refrigerant handling, compressor, condenser, evaporator, and HVAC controls
Lighting System:
Headlights, taillights, interior lights, wiring diagrams for lighting circuits
Instrumentation And Gauges:
Speedometer, tachometer, warning lights, diagnostic indicators
Body Electrical:
Power windows, locks, mirrors, wipers, horn, central locking system
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly
Transmission Repair:
Manual transmission disassembly, clutch replacement, rebuild procedures
Suspension Component Replacement:
Strut replacement, bushing replacement, ball joint service
Brake System Service:
Brake pad and rotor replacement, caliper service, bleeding procedures
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams and diagnostic tools
Body Repair:
Panel alignment, dent repair, rust prevention and repair
Troubleshooting Guides:
Step-by-step guides for diagnosing common and complex vehicle issues
Special Tool Usage:
Identification and recommended usage of specialized tools for specific repairs
Technical Depth
Depth:
Comprehensive (Factory level detail for repair, servicing, and troubleshooting)
Detail Level:
Includes exploded diagrams, detailed photos, step-by-step instructions, torque specifications, and wiring schematics
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable, enabling quick navigation
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T (Ralliart variant often with revised internals for Evo VI)
Engine Type:
2.0L Inline-4, DOHC, 16-valve, turbocharged and intercooled
Performance
Horsepower Ps:
280 PS (276 hp) at 6,500 rpm (often stated as limited by gentleman's agreement, actual output potentially higher)
Torque Nm:
373 Nm (275 lb-ft) at 3,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential injection
Fuel Type:
Premium Unleaded Gasoline (95 RON / 91 AKI or higher recommended)
Engine Management
ECU Type:
Mitsubishi Electronic Control Unit (ECU)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
None (Manual transmission was standard for performance models)
Features
Drivetrain Layout:
All-Wheel Drive (AWD) with Active Yaw Control (AYC)
Fluid Specifications
Manual Transmission Fluid:
API GL-4/GL-5, SAE 75W-90 (Refer to manual for specific Mitsubishi recommendations)
📐 Dimensions
Exterior
Length:
4,350 mm (171.3 in)
Width:
1,770 mm (69.7 in)
Height:
1,415 mm (55.7 in)
Wheelbase:
2,600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1,360 kg (2,998 lbs) depending on trim
🛡️ Safety Features
Ratings
Crash Test Ratings:
JNCAP Ratings (Japan) - Specific ratings may vary, typically robust for its class and era.
Active Features
Active Yaw Control Ayc:
Advanced torque vectoring system for enhanced cornering stability.
Anti Lock Braking System ABS:
Standard on all models.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory radio/cassette/CD player with basic speaker system (upgraded units common).
Driver Assistance
Active Yaw Control Ayc:
Primary advanced drivetrain technology for enhanced dynamic performance.
Connectivity
Connectivity Features:
Basic for its era, with provisions for aftermarket communication systems.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (severe duty recommended).
Spark Plugs:
Refer to manual; typically every 30,000-60,000 miles (48,000-96,000 km) depending on type.
Timing Belt:
Every 60,000 miles (96,000 km) or 5 years, whichever comes first. Critical due to interference engine design.
Fluid Specifications
Engine Oil:
5W-40 Synthetic (API SN or higher recommended, check manual for specific viscosity and API rating).
Coolant:
Mitsubishi Super Long Life Coolant or equivalent (50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4 (Consult manual for specific recommendation, high-performance fluid recommended for spirited driving).
Power Steering Fluid:
Mitsubishi power steering fluid or Dexron III ATF.
Known Issues
Engine Knock:
Can occur with poor quality fuel or incorrect ignition timing, especially if modified.
Clutch Wear:
Aggressive driving can lead to premature clutch wear.
Ayc Pump Failure:
The AYC pump can fail over time, leading to the AYC warning light and loss of the system's benefits.
Rust:
Areas prone to rust include wheel arches, sills, and underbody, especially in regions with road salt.
Silicon Hose Deterioration:
Factory silicon hoses can degrade over time, particularly those related to the turbocharger and intake.
📚 Vehicle History
Brand Heritage
Rally Dominance:
Mitsubishi's extensive WRC heritage heavily influenced the Evo line, culminating in the Evo VI driven by Tommi Mäkinen.
Model Evolution
Evo Vi Updates:
Wider front bumper, larger intercooler, reshaped fog lights, improved AYC system, revised turbocharger (often larger twin-scroll), and forged pistons for the GSR.
Production
Production Period:
1999-2001
Special Editions:
WRC Edition (Tommi Mäkinen Edition) - featuring unique decals, Recaro seats, titanium-alloy turbocharger, and revised ECU.
🏆 Awards & Recognition
Recognitions
Rally Championships:
The Lancer Evolution platform won multiple FIA World Rally Championship (WRC) Driver's Championships with Tommi Mäkinen (1996-1999), with the Evo VI being a key part of this success.
Ratings
Performance Reviews:
Consistently praised by automotive journalists for its exceptional handling, grip, and driver engagement.
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