Mitsubishi Lancer Evolution 2003 2004 2005 lancer x Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Model Generation: VIII (CT9A) Model Year: 2003, 2004, 2005 Codes Chassis Code: CT9A 👋 Introduction Market Position Segment: High-performance compact sedan / rally homologation special. Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart, Subaru Impreza WRX. Key Features Powertrain: Iconic 4G63T engine, advanced Super All-Wheel Control (S-AWC) system, robust 6-speed manual transmission. Performance: Renowned for its rally-bred performance, exceptional handling, and powerful acceleration. Target Audience User Base: Enthusiasts, performance drivers, tuners, and owners seeking detailed technical knowledge. 📋 Manual Details Coverage Areas Coverage: Comprehensive service and repair for Mitsubishi Lancer Evolution VIII models 2003-2005. Page Count Pages: Likely over 1000 pages (typical for full service manuals of this era). Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: 4G63T (2.0L MIVEC Turbocharged Inline-4), including maintenance, diagnostics, disassembly, assembly, and troubleshooting. Transmission: 6-speed Manual (Getrag 450), including clutch, drivetrain, transfer case, and differential maintenance and repair. Suspension: MacPherson strut front, multi-link rear, including geometry, component replacement, and alignment procedures. Brakes: Front Brembo 4-piston, Rear Brembo 2-piston, ABS, EBD, including hydraulic system, pad/rotor replacement, and bleeding. Electrical: Wiring diagrams, ECU, sensors, lighting, ignition, charging system, starter, and body electrical components. Fuel System: Fuel injection, fuel pump, injectors, fuel pressure regulation, and emissions control systems. Cooling System: Radiator, water pump, thermostat, cooling fan operation, and coolant specifications. Exhaust System: Turbocharger system, catalytic converter, mufflers, and related components. Body And Chassis: Structural components, body panels, doors, glass, interior trim, and collision repair information. HVAC: Air conditioning system, heater, and ventilation diagnostics and repair. Driver Control: Steering system, pedals, shifter, and interior controls. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, spark plug service, belt inspection/replacement. Diagnostics: Troubleshooting guides for common problems, diagnostic trouble codes (DTCs), sensor testing, and electrical system diagnostics. Repair: Detailed step-by-step repair procedures for all major components and systems, including torque specifications. Disassembly Assembly: Complete breakdown and reassembly instructions for engine, transmission, drivetrain, suspension, and brake components. Calibration Adjustment: Procedures for wheel alignment, throttle body cleaning/adjustment, and electronic system calibration. Technical Depth Depth: Full factory-level technical information suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid checks to complete engine rebuilds. 📊 Manual Specifications File Format Digital Format: PDF Searchable: Likely searchable text for efficient information retrieval. Print Quality Printability: Printable for physical reference. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Configuration: 2.0L (1997cc) DOHC MIVEC Turbocharged Inline-4 Performance Horsepower Hp: 276 hp @ 6500 rpm (JDM/European spec), 271 hp (US spec) Torque Lbft: 289 lb-ft @ 3500 rpm (JDM/European spec), 273 lb-ft (US spec) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Turbocharger Turbo Model: Mitsubishi TD05HR-16G 8cm^2 (often upgraded in aftermarket tuning) Cooling System Cooling Capacity Liters: ~7.4 liters (coolant) 🔧 Transmission Standard Type: 6-speed Manual (Getrag 450) Gear Ratios 1St: 3.143 Gear Ratios 2Nd: 2.143 Gear Ratios 3Rd: 1.565 Gear Ratios 4Th: 1.161 Gear Ratios 5Th: 0.943 Gear Ratios 6Th: 0.762 Final Drive Ratio: 4.059 Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (SAYC). Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, viscosity SAE 75W-90 (check manual for specific OEM recommendations) 📐 Dimensions Exterior Length Mm: 4415 mm Width Mm: 1770 mm Height Mm: 1415 mm Wheelbase Mm: 2625 mm Weights Curb Weight Kg: ~1450 kg Gross Vehicle Weight Rating Kg: ~1850 kg Tires Wheels Tire Size Front: 235/45R17 (standard) Tire Size Rear: 235/45R17 (standard) Wheel Bolt Pattern: 5x114.3 Wheel Offset: +38 mm (standard) 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (for 2004 model year) NHTSA Side Impact: 4/5 Stars (for 2004 model year) IIHS Moderate Overlap Front: Good (for 2004 model year) Active Features ABS: Anti-lock Braking System with Electronic Brakeforce Distribution (EBD) Traction Control: Active Traction Control (ATC) and Active Stability Control (ASC) Passive Features Airbags: Driver, Passenger, Side Curtain Airbags (model dependent) Seatbelts: 3-point front and rear seatbelts with pre-tensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM CD player with optional Rockford Fosgate premium audio system (8 speakers). Display: Digital odometer, trip computer, and basic climate control display. Driver Assistance S Awc: Super All-Wheel Control (S-AWC) integrates ACD and AYC (Active Yaw Control) for enhanced traction and cornering. Cruise Control: Standard cruise control system. Connectivity Oem Integration: Limited OEM connectivity by modern standards; primarily analog systems with basic electronic controls. 🔧 Maintenance Service Intervals Oil Change: Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe driving conditions). Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Spark Plugs: Replace at 30,000 miles (48,000 km) for...
Troubleshooting guides for common problems, diagnostic trouble codes (DTCs), sensor testing, and electrical system diagnostics.
Repair:
Detailed step-by-step repair procedures for all major components and systems, including torque specifications.
Disassembly Assembly:
Complete breakdown and reassembly instructions for engine, transmission, drivetrain, suspension, and brake components.
Calibration Adjustment:
Procedures for wheel alignment, throttle body cleaning/adjustment, and electronic system calibration.
Technical Depth
Depth:
Full factory-level technical information suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid checks to complete engine rebuilds.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable:
Likely searchable text for efficient information retrieval.
Print Quality
Printability:
Printable for physical reference.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Configuration:
2.0L (1997cc) DOHC MIVEC Turbocharged Inline-4
Performance
Horsepower Hp:
276 hp @ 6500 rpm (JDM/European spec), 271 hp (US spec)
The Evo VIII introduced the iconic 6-speed manual transmission and further refined the S-AWC system. It was a significant evolution, especially for the US market where it was first officially imported in this generation.
Production
Production Years Viii:
2003-2005
Manufacturing Location:
Japan
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