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2002-2003 Mitsubishi Magna/Verada Workshop Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna/Verada Product Name: 2002-2003 Mitsubishi Magna/Verada Workshop Repair Manual Codes Chassis Codes Covered: TL, KL, TJ, KJ, TH, KH (and Ralliart variants) 👋 Introduction Market Position Purpose: To provide comprehensive, detailed, and accurate repair and maintenance information for 2002-2003 Mitsubishi Magna and Verada models, empowering owners and technicians. Competitive Analysis Value Proposition: Offers significant cost savings by enabling DIY repairs and informed maintenance decisions, while also serving as a critical resource for professional workshops. Highlighting the specific model series coverage adds significant value. Key Features Comprehensiveness: Covers a wide range of systems and procedures for multiple chassis codes and variants, including the performance-oriented Ralliart edition. Usability: Provided in PDF format, compatible with major operating systems and accessible via Adobe Reader, ensuring broad accessibility. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Manual / Service Manual Language: English Format: PDF Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Powertrain: Engine, Engine Overhaul, Lubrication, Multipoint Fuel Injection, Fuel Supply, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Power Plant Mount Chassis And Suspension: Front Axle, Wheel and Tyre, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering Body And Interior: Body, Exterior, Interior, Supplemental Restraint System (SRS), Heater, Air Conditioning and Ventilation Electrical Systems: Chassis Electrical Procedures Included Maintenance Procedures: Routine checks, fluid changes, filter replacements, lubrication, tune-ups Repair Procedures: Engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical system troubleshooting and repair, body panel repair Diagnostics: Troubleshooting guides for various systems, fault code interpretation (where applicable) Technical Depth Depth: Comprehensive. Covers basic maintenance through to full engine and transmission overhauls. Includes diagnostic procedures and repair techniques for most components. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable due to PDF format, enhancing usability for quick information retrieval. Print Quality Quality: Digital format, offering clarity and scalability. Print quality is dependent on the user's printer. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely includes 3.5L V6 (6G74) variants, common for these models. Specific engine codes may vary by market and trim. Performance Typical Output 3.5L: Approximately 200-215 horsepower and 220-230 lb-ft of torque, depending on specific engine tune and market. Ralliart versions might feature higher outputs or specific tuning. Fuel System Injection Type: Multipoint Fuel Injection (MPI) Lubrication Oil Capacity 3.5L V6: Approximately 4.5 - 5.0 liters (4.8 - 5.3 US quarts) with filter change. Recommended Oil Viscosity: Typically SAE 10W-30 or 5W-30, depending on climate and specific manufacturer recommendations. Cooling System Coolant Capacity: Approximately 8.5 - 9.5 liters (9.0 - 10.0 US quarts) of a 50/50 coolant/water mixture. Emission Control Systems: Includes details on EGR (Exhaust Gas Recirculation), EVAP (Evaporative Emission Control), and catalytic converter systems. 🔧 Transmission Standard Manual Transmission: Available, likely a 5-speed manual (e.g., KM132 or similar). Optional Automatic Transmission: Available, likely a 4-speed automatic (e.g., F4A51 or similar) or potentially a 5-speed INVECS-II automatic for higher trims. Features Automatic Transmission Modes: May include INVECS-II intelligent shift control, providing adaptive shift patterns. Fluid Specification Automatic Transmission Fluid: Diamond ATF SP-III or equivalent is commonly specified for Mitsubishi automatics of this era. Fluid Capacity Automatic Transmission Fluid Capacity: Approximately 3.5 - 4.0 liters (3.7 - 4.2 US quarts) for a drain and fill. 📐 Dimensions Exterior Wheelbase: Approximately 2700 mm (106.3 inches) for the sedan variants. Track Width Front: Typically around 1550-1560 mm (61.0-61.4 inches). Track Width Rear: Typically around 1540-1550 mm (60.6-61.0 inches). Weights Curb Weight: Varies by model and trim, typically ranging from 1500 kg to 1650 kg (3300 lbs to 3640 lbs). Gross Vehicle Weight Rating: Typically around 2000-2100 kg (4400-4630 lbs). 🛡️ Safety Features Ratings Crash Test Ratings: Specific ratings are not readily available for all international markets or variants. Early 2000s vehicles generally had varied safety performance compared to modern standards. Active Features Braking System: Front ventilated discs, rear solid discs (standard). ABS (Anti-lock Braking System) available, often standard on higher trims. Traction Control: Traction Control System (TCS) was an available option on many models. Passive Features Airbags: Front airbags standard. Side airbags and curtain airbags were optional on some higher-trim models. Seatbelts: Three-point inertia-reel seatbelts with pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Factory radios typically featured AM/FM, cassette, and CD players. Higher trims might have had premium sound systems with amplifiers and multiple speakers. Climate Control: Manual air conditioning and heating. Climate control with automatic temperature regulation was an option on higher-end models. Driver Assistance Cruise Control: Standard on most models, a convenience feature for highway driving. Connectivity Remote Keyless Entry: Available on most trims, allowing for remote locking/unlocking of doors. 🔧 Maintenance Service...
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2002-2003 Mitsubishi Magna/Verada Workshop Repair Manual2002-2003 Mitsubishi Magna/Verada Workshop Repair Manual2002-2003 Mitsubishi Magna/Verada Workshop Repair Manual2002-2003 Mitsubishi Magna/Verada Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Magna/Verada
Product Name:
2002-2003 Mitsubishi Magna/Verada Workshop Repair Manual
Codes
Chassis Codes Covered:
TL, KL, TJ, KJ, TH, KH (and Ralliart variants)
👋 Introduction
Market Position
Purpose:
To provide comprehensive, detailed, and accurate repair and maintenance information for 2002-2003 Mitsubishi Magna and Verada models, empowering owners and technicians.
Competitive Analysis
Value Proposition:
Offers significant cost savings by enabling DIY repairs and informed maintenance decisions, while also serving as a critical resource for professional workshops. Highlighting the specific model series coverage adds significant value.
Key Features
Comprehensiveness:
Covers a wide range of systems and procedures for multiple chassis codes and variants, including the performance-oriented Ralliart edition.
Usability:
Provided in PDF format, compatible with major operating systems and accessible via Adobe Reader, ensuring broad accessibility.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Manual / Service Manual
Language:
English
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Engine Overhaul, Lubrication, Multipoint Fuel Injection, Fuel Supply, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Power Plant Mount
Chassis And Suspension:
Front Axle, Wheel and Tyre, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering
Body And Interior:
Body, Exterior, Interior, Supplemental Restraint System (SRS), Heater, Air Conditioning and Ventilation
Electrical Systems:
Chassis Electrical
Procedures Included
Maintenance Procedures:
Routine checks, fluid changes, filter replacements, lubrication, tune-ups
Repair Procedures:
Engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical system troubleshooting and repair, body panel repair
Diagnostics:
Troubleshooting guides for various systems, fault code interpretation (where applicable)
Technical Depth
Depth:
Comprehensive. Covers basic maintenance through to full engine and transmission overhauls. Includes diagnostic procedures and repair techniques for most components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable due to PDF format, enhancing usability for quick information retrieval.
Print Quality
Quality:
Digital format, offering clarity and scalability. Print quality is dependent on the user's printer.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely includes 3.5L V6 (6G74) variants, common for these models. Specific engine codes may vary by market and trim.
Performance
Typical Output 3.5L:
Approximately 200-215 horsepower and 220-230 lb-ft of torque, depending on specific engine tune and market. Ralliart versions might feature higher outputs or specific tuning.
Fuel System
Injection Type:
Multipoint Fuel Injection (MPI)
Lubrication
Oil Capacity 3.5L V6:
Approximately 4.5 - 5.0 liters (4.8 - 5.3 US quarts) with filter change.
Recommended Oil Viscosity:
Typically SAE 10W-30 or 5W-30, depending on climate and specific manufacturer recommendations.
Cooling System
Coolant Capacity:
Approximately 8.5 - 9.5 liters (9.0 - 10.0 US quarts) of a 50/50 coolant/water mixture.
Emission Control
Systems:
Includes details on EGR (Exhaust Gas Recirculation), EVAP (Evaporative Emission Control), and catalytic converter systems.
🔧 Transmission
Standard
Manual Transmission:
Available, likely a 5-speed manual (e.g., KM132 or similar).
Optional
Automatic Transmission:
Available, likely a 4-speed automatic (e.g., F4A51 or similar) or potentially a 5-speed INVECS-II automatic for higher trims.
Features
Automatic Transmission Modes:
May include INVECS-II intelligent shift control, providing adaptive shift patterns.
Fluid Specification
Automatic Transmission Fluid:
Diamond ATF SP-III or equivalent is commonly specified for Mitsubishi automatics of this era.
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approximately 3.5 - 4.0 liters (3.7 - 4.2 US quarts) for a drain and fill.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2700 mm (106.3 inches) for the sedan variants.
Track Width Front:
Typically around 1550-1560 mm (61.0-61.4 inches).
Track Width Rear:
Typically around 1540-1550 mm (60.6-61.0 inches).
Weights
Curb Weight:
Varies by model and trim, typically ranging from 1500 kg to 1650 kg (3300 lbs to 3640 lbs).
Gross Vehicle Weight Rating:
Typically around 2000-2100 kg (4400-4630 lbs).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Specific ratings are not readily available for all international markets or variants. Early 2000s vehicles generally had varied safety performance compared to modern standards.
Active Features
Braking System:
Front ventilated discs, rear solid discs (standard). ABS (Anti-lock Braking System) available, often standard on higher trims.
Traction Control:
Traction Control System (TCS) was an available option on many models.
Passive Features
Airbags:
Front airbags standard. Side airbags and curtain airbags were optional on some higher-trim models.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory radios typically featured AM/FM, cassette, and CD players. Higher trims might have had premium sound systems with amplifiers and multiple speakers.
Climate Control:
Manual air conditioning and heating. Climate control with automatic temperature regulation was an option on higher-end models.
Driver Assistance
Cruise Control:
Standard on most models, a convenience feature for highway driving.
Connectivity
Remote Keyless Entry:
Available on most trims, allowing for remote locking/unlocking of doors.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first, depending on driving conditions.
Air Filter Replacement:
Approximately every 20,000-30,000 km (12,000-18,000 miles) or as needed based on inspection.
Spark Plug Replacement:
For Iridium tipped plugs (if equipped), intervals can be extended to 80,000-100,000 km (50,000-60,000 miles). Conventional plugs typically ~40,000 km (25,000 miles).
Fluid Specifications
Engine Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or an equivalent OAT (Organic Acid Technology) coolant, typically pink or orange, mixed 50/50 with distilled water.
Power Steering Fluid:
Dexron III/Mercon compatible ATF or specific Mitsubishi power steering fluid.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, depending on specific system requirements. Refer to manual for precise specification.
Known Issues
Engine:
Potential for intake manifold gasket leaks, oil pressure sensor issues, and occasional radiator or coolant hose failures. Early models might have seen some internal component wear if not maintained properly.
Transmission:
Some automatic transmissions may exhibit 'flaring' (slipping between gears) or shifting issues if ATF is not changed regularly or if the valve body has wear. The torque converter lock-up clutch can also be a point of failure.
Suspension And Steering:
Wear in suspension bushings, ball joints, and tie rod ends is common due to age and mileage. Power steering pumps can develop leaks.
Electrical:
Door lock actuators, window regulators, and climate control module failures can occur. Headlight dimming issues or wiring harness degradation are also possible.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation
Model Evolution
Model Line:
The Magna/Verada platform (Mitsubishi LH platform) was a significant model for Mitsubishi in Australia and other right-hand drive markets, evolving through several generations.
Generation Covered:
This manual covers the latter part of the third generation (TJ, TL) and the subsequent fourth generation (TW) Magna/Verada, which shared a platform and many components, but with distinct front and rear styling updates.
Production
Manufacturing Location:
Primarily manufactured in Australia by Mitsubishi Motors Australia Ltd (MMAL).
🏆 Awards & Recognition
Recognitions
Model Popularity:
The Magna/Verada was a very popular vehicle in Australia, often ranking high in sales charts for its segment due to its comfort, space, and value proposition.
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