🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1996 👋 Introduction Market Position Vehicle Segment: Mid-size SUV, Sport Utility Vehicle. Competitive Analysis Key Competitors 1996: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee. Key Features Vehicle Strengths: Robust body-on-frame construction, capable 4WD system (Super Select 4WD-i optional), comfortable interior, good towing capacity. Manual Value Proposition Diy Support: Empowers owners and independent repair shops to perform detailed maintenance and repairs, reducing reliance on dealerships and saving costs. Manual Scope Official Licensing: Officially licensed, ensuring accuracy and completeness mirroring factory service documentation. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Software (Digital) Page Count Estimated Pages: Comprehensive (Software nature precludes a fixed page count; equivalent to hundreds of printed pages). 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (3.0L V6 6G72 SOHC), fuel injection, ignition, cooling, lubrication, exhaust, emissions control. Transmission Systems: Manual transmission (KM220), Automatic transmission (V4A51), transfer case, driveline. Chassis Systems: Suspension (independent front, multi-link rear), steering (power steering), brakes (front discs, rear drums/discs), wheels, tires. Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, power accessories, wiring diagrams. Body And Frame: Body panels, doors, windows, interior trim, chassis construction, corrosion prevention. Procedures Included Maintenance Procedures: Scheduled maintenance intervals, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements, spark plug service, belt inspection/replacement. Repair Procedures: Engine overhaul, cylinder head service, fuel system diagnosis and repair, ignition system troubleshooting, transmission removal/installation, brake system servicing, suspension component replacement, steering gear repair, electrical component testing and replacement. Diagnostic Procedures: Troubleshooting flowcharts for common drivability issues, electrical faults, and mechanical problems. Diagnostic trouble codes (DTCs) interpretation (if applicable via OBD-I). Special Procedures: 4WD system operation and servicing, clutch adjustment (manual transmission), bleeding brake systems, wheel alignment specifications. Technical Depth Diagnostic Capability: Detailed diagnostic strategies, symptom-to-cause troubleshooting charts, component testing procedures with specifications. Rebuild Specifications: Comprehensive engine rebuild specifications (cylinder bore, piston ring end gap, bearing clearances, torque specifications), transmission overhaul procedures with clearances. Wiring Diagrams: Detailed electrical schematic diagrams for all vehicle systems, including component identification and wire routing. 📊 Manual Specifications File Format Digital Format: Proprietary software or PDF-based, optimized for digital access and searchability. Print Quality Digital Quality: High-resolution text and diagrams, searchable content. Binding Type Digital Access: N/A (Digital Software) Paper Type Digital Media: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 Engine Type: SOHC V6 Displacement: 3.0 Liters (2972 cc) Performance Horsepower Gross: 143-145 hp @ 5000-5200 rpm (market dependent) Torque Gross: 174-177 lb-ft @ 3500-3750 rpm (market dependent) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Proprietary Mitsubishi ECU (specific model number varies) 🔧 Transmission Standard Manual Transmission Model: KM220 (5-speed) Optional Automatic Transmission Model: V4A51 (4-speed electronically controlled) Features Transfer Case System: Optional: Super Select 4WD-i (4WD engagement, locking center differential, low range), or Part-time 4WD. Fluid Specifications Automatic Transmission Fluid: Mitsubishi DiaQueen ATF SP-II or equivalent (check manual for specific part number/specification). Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 gear oil (check manual for specific viscosity and specification). 📐 Dimensions Exterior Wheelbase: Approx. 109.4 inches (2780 mm) Length: Approx. 181.7 inches (4615 mm) Width: Approx. 69.7 inches (1770 mm) Height: Approx. 66.3 inches (1685 mm) (without roof rack) Weights Curb Weight: Approx. 4000-4300 lbs (1815-1950 kg) depending on configuration. Towing Capacity: Varies by market and configuration; consult local specifications and trailer hitch ratings. 🛡️ Safety Features Ratings NHTSA Frontal Impact: 4-star driver, 4-star passenger (for 1996 model year, based on available data for similar vehicles/era). IIHS Crash Test Ratings: Good (for frontal offset impact in its class for the era). Active Features Brake System: Front ventilated disc brakes, Rear drum or disc brakes (depending on trim level). Optional ABS (Anti-lock Braking System). Traction Control: Not standard on most models; advanced 4WD systems offered enhanced traction. Passive Features Airbags: Driver and front passenger airbags (standard). Seatbelts: Three-point front and rear seatbelts, pretensioners for front seatbelts. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configurations. Climate Control: Manual air conditioning and heating controls, optional automatic climate control on higher trims. Driver Assistance Cruise Control: Standard on most trims. Off Road Technology: Available Super Select 4WD-i system offers advanced driver control in varied terrain. Low-range gearing for serious off-roading. Connectivity OBD Interface: OBD-I (On-Board Diagnostics, First Generation) system; diagnostics are typically performed via specific diagnostic connectors and manual procedures, not standardized OBD-II port. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,750 miles (6,000 km) or 3 months, whichever comes first (severe service: 3,000 miles/3 months). Engine Air Filter: Replace every 15,000 miles (24,000 km). Spark Plugs: Replace every 30,000 miles (48,000 km) (standard platinum plugs). Timing Belt: Replace every 60,000 miles (96,000 km) or 4 years. Critical...