🏷️ Basic Information Identification Make: Mitsubishi Model: Montero iO Model Nickname: Pajero iO / Pajero Mini (in some markets) Product Name: Mitsubishi Montero iO 2000-2002 Workshop Service Repair Manual PDF Codes Chassis Code: H60/H70 series Engine Codes Covered: 4G93, 4G94 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Utility Vehicle (CUV), also known as 'Sport Utility Coupe' or 'Kei SUV' in its original Japanese market form. Target Audience: Enthusiasts and owners seeking in-depth maintenance and repair knowledge for their compact Mitsubishi SUV. Competitive Analysis Competitors 2000S: Suzuki Vitara/Grand Vitara, Honda CR-V, Toyota RAV4, Ford EcoSport, Nissan X-Trail (depending on market and exact segment placement). Key Features Unique Selling Points: Compact dimensions, capable 4WD system (Super Select), good fuel efficiency for its class, rugged styling. Manual Value Proposition: Provides critical technical information to maintain and repair the Montero iO, enabling cost savings and ensuring longevity. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count Estimated Page Count: Varies by specific edition, typically 800-1500+ pages for a comprehensive workshop manual 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, lubrication, cooling, fuel, emissions, ignition, engine mechanicals, timing belt/chain Transmission: Automatic Transmission (AT) and Manual Transmission (MT) overhaul, diagnostics, fluid service, operation Drivetrain: Transfer case, differentials (front and rear), driveshafts, axles, CV joints, Super Select 4WD system Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, alignment specifications Steering: Power steering system, steering gearbox/rack, steering column, tie rods Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS (if equipped), parking brake Electrical: Starting system, charging system, battery, lighting, ignition, instrument cluster, body electricals, wiring diagrams, fuses and relays, power windows, locks, mirrors HVAC: Heating, Ventilation, and Air Conditioning system, components, diagnostics, refrigerant service Body: Body construction, exterior panels, interior trim, doors, windows, bumpers, chassis adjustments, corrosion protection Chassis: Frame and body structure, collision repair information Procedures Included Maintenance: Routine checks, fluid changes, filter replacements, belt inspections, tire rotation Troubleshooting: System-specific diagnostic procedures, common problems and their solutions, fault codes Repair: Step-by-step repair instructions for all major components and systems Overhaul: Complete disassembly and reassembly procedures for engines, transmissions, differentials, etc. Diagnostics: Detailed diagnostic charts, testing procedures for electrical and mechanical components Technical Depth Depth: Comprehensive coverage suitable for professional technicians and advanced DIY mechanics. Assumptions: Assumes technician is conversant with general automobile practices and has access to standard tools and equipment. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Typically includes text-searchable content for easy navigation. Print Quality Printability: Designed for printing, with clear diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Common: 4G93 (GDI and MPI variants) Engine Layout: Inline 4-cylinder Displacement Liters: 1.8L Fuel Delivery: Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) Valvetrain: DOHC (Double Overhead Camshaft) 16-valve Horsepower Ps Approx: 130-145 PS (approx. 128-143 hp) depending on variant (GDI often slightly higher) Torque Nm Approx: 170-185 Nm (approx. 125-137 lb-ft) depending on variant Performance Compression Ratio: Approx. 9.5:1 to 10.5:1 (varies by GDI/MPI) Fuel System Fuel Type: Unleaded Gasoline Fuel Pump Type: Electric, in-tank 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic Transmission (INVECS-II) Optional Transmission Type Optional: 5-speed Manual Transmission Features Drivetrain Options: 2WD (Rear-wheel drive) or 4WD (All-wheel drive) with Mitsubishi's Super Select system Transfer Case: 2-speed transfer case with center differential lock (on 4WD models with Super Select) 📐 Dimensions Exterior Length Mm: Approx. 3,735 - 3,800 mm (depending on bumper/trim) Width Mm: Approx. 1,695 mm Height Mm: Approx. 1,700 - 1,800 mm (depending on 4WD vs 2WD and roof rails) Wheelbase Mm: Approx. 2,200 mm Ground Clearance Mm: Approx. 195 - 205 mm (varies by model/drivetrain) Weights Curb Weight Kg: Approx. 1,200 - 1,350 kg Gross Vehicle Weight Rating Kg: Approx. 1,700 - 1,800 kg 🛡️ Safety Features Ratings NHTSA Rating: Not extensively rated by NHTSA for this specific early model/market. Euro NCAP ratings for similar Mitsubishi models of the era can serve as a reference. Active Features ABS: Available, often standard on higher trims or optional. Anti-lock Braking System. Traction Control: Rarely available on this generation, but some advanced systems might have incorporated elements. Passive Features Airbags: Driver and front passenger airbags standard on most models. Seat Belts: 3-point front seat belts with pre-tensioners, 3-point rear seat belts (except possibly center seat). Child Seat Anchors: ISOFIX or LATCH anchor points may be present depending on market and specific configuration. 💡 Technology Features Infotainment Head Unit: Factory fitted AM/FM radio with CD player or cassette deck. Aftermarket head unit compatibility is standard. Speakers: Typically 4-6 speaker setup. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Rarely factory fitted, typically an aftermarket accessory. Connectivity Bluetooth: Not factory fitted. Requires aftermarket adapter...