🏷️ Basic Information Identification Make: Mitsubishi Model: Montero / Shogun / Pajero Generation: First Generation (L040 Series) Model Codes: L042G, L043G, L044G, L048G, L049G 👋 Introduction Market Position Segment: Compact to mid-size SUV, off-road oriented Target Audience: Enthusiasts and owners seeking to perform their own maintenance and repairs Competitive Analysis Key Competitors: Jeep Cherokee (XJ), Toyota 4Runner (first gen), Nissan Pathfinder (first gen), Ford Bronco II Key Features Feature 1: Rugged body-on-frame construction Feature 2: Available selectable 4WD system (part-time) Feature 3: Versatile interior with removable rear seats Feature 4: Strong off-road capability for its class Manual Benefit: Authoritative, dealer-level repair information for DIY enthusiasts 📋 Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Language: English Format: PDF Delivery: Instant Download Compatibility: Windows (XP, Vista, 7, 8, 10, 11), macOS, Linux (via PDF Reader) Software Requirements: Adobe Acrobat Reader or compatible PDF viewer 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication system, cooling system Engine Electrical: Ignition system, starting system, charging system, fuel injection system (MPI), engine control unit (ECU) diagnostics Fuel System: Fuel tank, fuel pump, fuel lines, fuel injectors, fuel filter, carburetor (if applicable to specific variants) Transmission: Manual transmission (5-speed), automatic transmission (4-speed), transfer case, clutch system, driveline components Suspension: Front and rear suspension (independent front, leaf spring rear), shock absorbers, springs, control arms, bushings, wheel alignment Brakes: Front disc brakes, rear drum brakes (or disc depending on variant), brake booster, master cylinder, brake lines, parking brake system Steering: Power steering system, steering gear, steering column, tie rods, steering knuckles Electrical System: Lighting system, instrument cluster, power windows, power locks, wipers, horns, battery, fuse box, relays HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, components, and service Body And Chassis: Body panels, frame, doors, hood, tailgate, interior trim, chassis components Wiring Schematics: Complete electrical wiring diagrams for all vehicle systems Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides Component Repair: Detailed step-by-step instructions for repairing or replacing individual components Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly procedures Transmission Overhaul: Detailed instructions for rebuilding both manual and automatic transmissions Brake System Service: Brake pad replacement, caliper service, rotor replacement, brake fluid flush Suspension And Steering Repair: Replacement of ball joints, tie rods, bushings, shock absorbers, and steering components Electrical Diagnostics: Troubleshooting electrical circuits, component testing, and wiring repair Bodywork And Collision Repair: Information on body panel removal/installation, minor dent repair, and adjustments Technical Depth Depth Level: Comprehensive (A-Z, all repairs) Detail Level: Factory High-Detailed Illustrations: Abundant, clear diagrams and illustrations Schematics: Detailed wiring schematics Specifications: Extensive technical data and specifications Diagnostic Codes: Coverage of diagnostic procedures and potential fault codes (where applicable for the era) 📊 Manual Specifications File Format File Type: PDF Page Quality: Printable, zoomable images and text Searchability: Likely searchable text within the PDF (depending on OCR quality) Print Quality Print Ability: Yes, all pages printable Enlargement: Images can be blown up and printed enlarged Binding Type Binding: Digital Download (no physical binding) Paper Type Paper: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 (2.0L SOHC I4), 4G54 (2.6L SOHC I4), 6G72 (3.0L SOHC V6) Performance Displacement 2.0L: 1997 cc Horsepower 2.0L: Approx. 99-105 hp @ 5000-5500 rpm Torque 2.0L: Approx. 130-135 lb-ft @ 3000-3500 rpm Displacement 2.6L: 2555 cc Horsepower 2.6L: Approx. 105-116 hp @ 4500-5000 rpm Torque 2.6L: Approx. 147-150 lb-ft @ 3000-3500 rpm Displacement 3.0L V6: 2972 cc Horsepower 3.0L V6: Approx. 143-155 hp @ 5000-5500 rpm Torque 3.0L V6: Approx. 170-185 lb-ft @ 3000-3500 rpm Fuel System Fuel Delivery 4Cyl: Carburetor (early models) or Electronic Fuel Injection (EFI) Fuel Delivery V6: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition System: Distributor-based, electronic ignition 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual Transmission Optional Transmission Type Opt: 4-Speed Automatic Transmission Features Drivetrain: Part-time 4WD with selectable low range Transfer Case: 2-speed transfer case 📐 Dimensions Exterior Wheelbase: Approx. 2,450 mm (96.5 in) for short wheelbase, 2,690 mm (105.9 in) for long wheelbase Length: Varies by wheelbase and body style (e.g., 4,290 mm / 168.9 in for SWB 3-door) Width: Approx. 1,690 mm (66.5 in) to 1,745 mm (68.7 in) Height: Approx. 1,700 mm (66.9 in) to 1,870 mm (73.6 in) depending on roof type Weights Curb Weight: Approx. 1,700 kg (3,748 lbs) to 2,000 kg (4,409 lbs) depending on configuration Gross Vehicle Weight Rating: Typically around 2,300 kg to 2,500 kg 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data available for this era of vehicle; safety features were basic by modern standards. Active Features Active Safety: Four-wheel drive system enhances traction and control. Passive Features Passive Safety: Seat belts, reinforced chassis for...