Mitsubishi Outlander 2007-2013 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Model Generations: Second Generation (2007-2013) Platform: Mitsubishi GS platform Codes Chassis Codes: CY0 (some markets), CW0 (some markets) 👋 Introduction Market Position Segment: Compact Crossover SUV Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Subaru Forester, Mazda CX-5 Key Features Body Styles: 5-door SUV Drivetrain: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) with Mitsubishi's AWC (All Wheel Control) system. Seating Capacity: Typically 5-passenger, with some markets offering an optional 3rd row for 7-passenger capacity. 📋 Manual Details Coverage Areas Countries Of Sale: Global (North America, Europe, Asia, Oceania, etc.) Page Count Estimated Pages: ~2000-3000 pages (typical for comprehensive factory manuals of this era) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control system (ECU), turbocharger (if applicable) Transmission: Manual transmission, Automatic transmission (including CVT variants where applicable), transfer case, final drive Chassis: Suspension (front and rear), steering system, braking system (including ABS, EBD, ASC/TCL), wheels and tires Electrical: Battery, charging system, starting system, lighting system, instrument cluster, power windows, power locks, mirrors, wipers, horn, audio system, HVAC controls, airbags, body control module (BCM), chassis control module (CCM) Body: Body construction, exterior panels, doors, hood, tailgate, interior trim, seats, glass, body sealing Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs) explanation and resolution, circuit diagrams, component testing Repair: Engine component replacement (e.g., head gasket, pistons), transmission overhaul, brake caliper replacement, suspension strut replacement, electrical component repair, body panel repair Assembly Disassembly: Step-by-step instructions for disassembling and reassembling major vehicle components and systems Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis repairs. Includes torque specifications, clearances, and procedures for professional technicians. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Quality: High-resolution scans of original factory documentation, typically including clear diagrams, schematics, and photographs. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Text Search: Typically text-searchable PDF, allowing for quick navigation and information retrieval. Licensing License: No expiry dates, unlimited access to downloaded file. ⚙️ Engine Specifications Primary Engine Engine Code Usdm: 4B11 (2.0L), 4B12 (2.4L) Engine Code Eudm: 4B11 (2.0L), 4B12 (2.4L) Engine Code Jdm: 4B11 (2.0L), 4B12 (2.4L) Engine Code Other: 6B31 (3.0L V6 - North America, certain other markets) Performance 2.4L Engine Hp: ~168-170 hp (varies by market and year) 2.4L Engine Torque: ~166-167 lb-ft (varies by market and year) 3.0L V6 Engine Hp: ~220 hp 3.0L V6 Engine Torque: ~200 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Mitsubishi Electronic Control Unit (ECU) / Powertrain Control Module (PCM), specific part numbers vary by engine and transmission 🔧 Transmission Standard Transmission Type Base: 5-speed Manual Transmission Optional Transmission Type Optional: 6-speed Continuously Variable Transmission (CVT - JF011E/RE0F10A family by Jatco), 6-speed Automatic Transmission (for V6 models, e.g., W6A5A) Features Awc System Integration: AWC (All Wheel Control) system, often with modes like Normal, Snow, Lock (for AWD models) Fluid Specifications Atf Type: CVT Fluid (e.g., DiaQueen CVTF J1), ATF SP-III or equivalent for automatic transmissions 📐 Dimensions Exterior Length: ~177.0 - 179.3 inches (4495 - 4555 mm) Width: ~70.7 - 71.1 inches (1795 - 1805 mm) Height: ~65.4 - 66.1 inches (1660 - 1680 mm) Wheelbase: ~105.1 inches (2670 mm) Cargo Cargo Volume Behind 2Nd Row: ~25.7 - 36.1 cu ft (varies by seating configuration) Cargo Volume Max: ~67.3 - 77.1 cu ft (varies by seating configuration) Weights Curb Weight Minimum: ~3362 lbs (1525 kg) Gross Vehicle Weight Rating Gvwr: ~4780 lbs (2170 kg) - typical for 5-seater models 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star (driver), 4-Star (passenger) for models tested IIHS Frontal Offset: Good IIHS Side Impact: Good Active Features Electronic Stability Control: Standard (ASC - Active Stability Control / TCL - Traction Control Logic) Anti Lock Braking System: Standard (ABS) Electronic Brakeforce Distribution: Standard (EBD) Passive Features Airbags: Front airbags, front side airbags, side curtain airbags (standard on most trims/markets) Seatbelts: 3-point seatbelts with pretensioners and load limiters for all seating positions. 💡 Technology Features Infotainment Head Unit Options: Base AM/FM/CD players, optional Rockford Fosgate premium audio systems, optional touchscreen navigation systems (e.g., Mitsubishi Multi-Entertainment System). Driver Assistance Cruise Control: Standard on most trims Keyless Entry Start: Available on higher trims (e.g., keyless operation system - KOS) Connectivity Bluetooth: Available on higher trims for hands-free calling and audio streaming. Lighting Headlight Types: Halogen, optional High-Intensity Discharge (HID) headlights on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval Gasoline: Typically 5,000-7,500...
Step-by-step instructions for disassembling and reassembling major vehicle components and systems
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis repairs. Includes torque specifications, clearances, and procedures for professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans of original factory documentation, typically including clear diagrams, schematics, and photographs.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Searchability
Text Search:
Typically text-searchable PDF, allowing for quick navigation and information retrieval.
Licensing
License:
No expiry dates, unlimited access to downloaded file.
⚙️ Engine Specifications
Primary Engine
Engine Code Usdm:
4B11 (2.0L), 4B12 (2.4L)
Engine Code Eudm:
4B11 (2.0L), 4B12 (2.4L)
Engine Code Jdm:
4B11 (2.0L), 4B12 (2.4L)
Engine Code Other:
6B31 (3.0L V6 - North America, certain other markets)
Mitsubishi Electronic Control Unit (ECU) / Powertrain Control Module (PCM), specific part numbers vary by engine and transmission
🔧 Transmission
Standard
Transmission Type Base:
5-speed Manual Transmission
Optional
Transmission Type Optional:
6-speed Continuously Variable Transmission (CVT - JF011E/RE0F10A family by Jatco), 6-speed Automatic Transmission (for V6 models, e.g., W6A5A)
Features
Awc System Integration:
AWC (All Wheel Control) system, often with modes like Normal, Snow, Lock (for AWD models)
Fluid Specifications
Atf Type:
CVT Fluid (e.g., DiaQueen CVTF J1), ATF SP-III or equivalent for automatic transmissions
📐 Dimensions
Exterior
Length:
~177.0 - 179.3 inches (4495 - 4555 mm)
Width:
~70.7 - 71.1 inches (1795 - 1805 mm)
Height:
~65.4 - 66.1 inches (1660 - 1680 mm)
Wheelbase:
~105.1 inches (2670 mm)
Cargo
Cargo Volume Behind 2Nd Row:
~25.7 - 36.1 cu ft (varies by seating configuration)
Cargo Volume Max:
~67.3 - 77.1 cu ft (varies by seating configuration)
Weights
Curb Weight Minimum:
~3362 lbs (1525 kg)
Gross Vehicle Weight Rating Gvwr:
~4780 lbs (2170 kg) - typical for 5-seater models
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (driver), 4-Star (passenger) for models tested
IIHS Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
Electronic Stability Control:
Standard (ASC - Active Stability Control / TCL - Traction Control Logic)
Anti Lock Braking System:
Standard (ABS)
Electronic Brakeforce Distribution:
Standard (EBD)
Passive Features
Airbags:
Front airbags, front side airbags, side curtain airbags (standard on most trims/markets)
Seatbelts:
3-point seatbelts with pretensioners and load limiters for all seating positions.
💡 Technology Features
Infotainment
Head Unit Options:
Base AM/FM/CD players, optional Rockford Fosgate premium audio systems, optional touchscreen navigation systems (e.g., Mitsubishi Multi-Entertainment System).
Driver Assistance
Cruise Control:
Standard on most trims
Keyless Entry Start:
Available on higher trims (e.g., keyless operation system - KOS)
Connectivity
Bluetooth:
Available on higher trims for hands-free calling and audio streaming.
Lighting
Headlight Types:
Halogen, optional High-Intensity Discharge (HID) headlights on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically 5,000-7,500 miles or 6-12 months, depending on driving conditions (refer to manual for specifics).
Spark Plug Replacement 4B1X:
~100,000 miles (if iridium type)
Transmission Fluid Change Cvt:
Often recommended every 30,000-60,000 miles or as per manual, depending on usage. CVT fluid is critical.
Fluid Specifications
Engine Oil Type Gasoline 4B1X:
SAE 0W-20 (API SN or ILSAC GF-5 certified recommended for most markets)
Engine Oil Capacity 2.4L:
~4.6 quarts (4.4 liters)
Coolant Type:
Long-life, Type 'Long-Life Coolant' (LLC) - Mitsubishi Super Long Life Coolant (SLLC) or equivalent
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Cvt Reliability:
Some CVT models can experience issues, particularly with fluid degradation and heat management. Regular fluid changes are crucial.
Power Steering Pump:
Occasional reports of power steering pump failures or leaks, particularly on earlier models.
Engine Mounts:
Wear of engine and transmission mounts can lead to increased vibration and noise.
Cabin Air Filter:
Regular replacement recommended to maintain HVAC performance and air quality.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Lineage:
Builds on Mitsubishi's history with vehicles like the Pajero/Montero, but targets a more car-like crossover segment.
Model Evolution
Generation Introduction:
Introduced as a completely redesigned model for the 2007 model year, moving to the global GS platform shared with the Lancer sedan and Outlander Sport/RVR.
Refresh Year:
Facelifted for the 2010 model year with exterior styling updates, interior revisions, and powertrain enhancements.
Production
Assembly Locations:
Japan (Okazaki Plant), North America (Normal, Illinois, USA - for North American market)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Received 'Top Safety Pick' designation from IIHS for certain model years (e.g., 2010-2013).
Ratings
Consumer Reports Reliability:
Reliability ratings varied across model years, with some years receiving average to above-average scores, while others were below average. Manual is crucial for proper maintenance.
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