🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Year: 1998 Product Type: Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Mid-size SUV (Sport Utility Vehicle), known for off-road capability and versatility. Competitive Analysis Key Competitors: Toyota Land Cruiser Prado, Nissan Pathfinder, Jeep Cherokee (XJ), Ford Explorer. Key Features Value Proposition: Provides owners and technicians with the essential knowledge to maintain, diagnose, and repair the 1998 Mitsubishi Pajero, saving time and money on dealership services. Manual Benefit: Empowers users to understand their vehicle better and perform tasks ranging from basic maintenance to complex repairs, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Systems Covered List: • Automatic Transmission • Body • Chassis Electrical • Clutch • Engine • Engine and Emission Control • Engine Cooling • Engine Electrical • Exterior • Front Axle • Front Suspension • Fuel • General Information • G-TITLE (likely related to general drivetrain/transfer case) • Heater • Intake and Exhaust • Lubrication • Manual Transmission • Parking Brakes • Power Plant Mount • Propeller Shaft • Rear Axle • Rear Suspension • Restraint System (likely airbags, seatbelts) • Service Brakes • Steering • Wheel and Tyre Page Count Estimated Page Count: Extensive (Exact number not provided, but implies comprehensive coverage) Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF Compatibility Operating Systems: All Versions of Windows & Mac Requirements Required Software: Adobe PDF Reader 📖 Manual Coverage Systems Covered Powertrain: Comprehensive coverage for both Automatic and Manual Transmissions, Engine (including Cooling, Electrical, Fuel, Lubrication, Intake and Exhaust, and Emission Control), Clutch, Power Plant Mounts, and Propeller Shaft. Chassis And Drivetrain: Detailed information on Front Axle, Rear Axle, Front Suspension, Rear Suspension, Steering system, Service Brakes, Parking Brakes, Wheels, and Tyres. Body And Interior: Covers Body construction, Exterior components, and the Heater system. Likely includes some interior trim and component removal/installation. Electrical And Emissions: Extensive coverage of Chassis Electrical systems, Engine Electrical, and Engine and Emission Control systems, crucial for diagnostics and repair. Procedures Included Repair Procedures: Detailed, step-by-step repair procedures for major vehicle components and systems, enabling DIY repairs and professional workshop use. Diagnostic Procedures: Information to help diagnose common and complex problems, likely including troubleshooting charts and symptom-based guidance. Maintenance Procedures: Guidance on routine maintenance tasks such as fluid changes, filter replacements, inspections, and adjustments. Component Rebuilds: Likely includes procedures for overhauling or rebuilding key components like engines and transmissions. Technical Depth Diagnostics And Troubleshooting: Advanced diagnostic information for electrical systems, engine performance, and transmission issues, including fault code interpretation (if applicable to 1998 models). Mechanical Specifications: Detailed torque specifications, clearances, timing settings, and other critical mechanical data for engine, transmission, suspension, and braking systems. Electrical Diagrams: Likely includes wiring diagrams for various circuits, essential for diagnosing and repairing electrical faults. Special Tools: Identification of any special tools required for specific repair procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Scan Resolution: High-resolution scan, ensuring readability of text and diagrams. Searchable Text: Likely includes OCR (Optical Character Recognition) for searchable text, enhancing usability. Binding Type Binding: Digital (PDF), no physical binding Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Displacement Common: 3.5L (3497cc) V6 SOHC (6G74 engine) and 3.0L (2972cc) V6 SOHC (6G72 engine) were common, with 2.8L Turbo Diesel (4M40) also available in many markets. Performance Horsepower Range: V6 engines typically produced between 170-200 horsepower, while the diesel produced around 125 horsepower. Specific figures vary by market and tune. Torque Range: V6 engines offered torque in the range of 200-230 lb-ft. The diesel engine provided substantial low-end torque for off-road use, typically around 200 lb-ft. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for gasoline engines, Indirect Injection (IDI) or Direct Injection (DI) for diesel engines depending on specific variant. Engine Management ECU Type: Electronic Control Unit (ECU) for engine management, ignition timing, and fuel delivery. Cooling System Cooling Type: Pressurized liquid cooling system with water pump, thermostat, radiator, and fan. Lubrication System Oil Type Common: API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity based on climate). 🔧 Transmission Standard Transmission Type Common: 4-speed Automatic Transmission (e.g., INVECS-II) and 5-speed Manual Transmission. Optional Transfer Case: Super Select II 4WD system, offering selectable 2WD, 4WD High, 4WD Low, and 4WD High with locked center differential. This is a key feature of the Pajero. Features Automatic Transmission Features: INVECS-II (Intelligent & Innovative Control System) often featured adaptive shift logic, learning driver habits. Fluid Specifications Automatic Transmission Fluid: Diamond ATF SP-II M or equivalent (consult manual for exact specification and capacity). Manual Transmission Fluid: GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 (consult manual for exact specification and capacity). 📐 Dimensions Exterior Wheelbase Common: Approximately 2725 mm (107.3 inches) for the long-wheelbase (LWB)...
Mid-size SUV (Sport Utility Vehicle), known for off-road capability and versatility.
Competitive Analysis
Key Competitors:
Toyota Land Cruiser Prado, Nissan Pathfinder, Jeep Cherokee (XJ), Ford Explorer.
Key Features
Value Proposition:
Provides owners and technicians with the essential knowledge to maintain, diagnose, and repair the 1998 Mitsubishi Pajero, saving time and money on dealership services.
Manual Benefit:
Empowers users to understand their vehicle better and perform tasks ranging from basic maintenance to complex repairs, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Systems Covered List:
• Automatic Transmission
• Body
• Chassis Electrical
• Clutch
• Engine
• Engine and Emission Control
• Engine Cooling
• Engine Electrical
• Exterior
• Front Axle
• Front Suspension
• Fuel
• General Information
• G-TITLE (likely related to general drivetrain/transfer case)
• Heater
• Intake and Exhaust
• Lubrication
• Manual Transmission
• Parking Brakes
• Power Plant Mount
• Propeller Shaft
• Rear Axle
• Rear Suspension
• Restraint System (likely airbags, seatbelts)
• Service Brakes
• Steering
• Wheel and Tyre
Page Count
Estimated Page Count:
Extensive (Exact number not provided, but implies comprehensive coverage)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Required Software:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Powertrain:
Comprehensive coverage for both Automatic and Manual Transmissions, Engine (including Cooling, Electrical, Fuel, Lubrication, Intake and Exhaust, and Emission Control), Clutch, Power Plant Mounts, and Propeller Shaft.
Chassis And Drivetrain:
Detailed information on Front Axle, Rear Axle, Front Suspension, Rear Suspension, Steering system, Service Brakes, Parking Brakes, Wheels, and Tyres.
Body And Interior:
Covers Body construction, Exterior components, and the Heater system. Likely includes some interior trim and component removal/installation.
Electrical And Emissions:
Extensive coverage of Chassis Electrical systems, Engine Electrical, and Engine and Emission Control systems, crucial for diagnostics and repair.
Procedures Included
Repair Procedures:
Detailed, step-by-step repair procedures for major vehicle components and systems, enabling DIY repairs and professional workshop use.
Diagnostic Procedures:
Information to help diagnose common and complex problems, likely including troubleshooting charts and symptom-based guidance.
Maintenance Procedures:
Guidance on routine maintenance tasks such as fluid changes, filter replacements, inspections, and adjustments.
Component Rebuilds:
Likely includes procedures for overhauling or rebuilding key components like engines and transmissions.
Technical Depth
Diagnostics And Troubleshooting:
Advanced diagnostic information for electrical systems, engine performance, and transmission issues, including fault code interpretation (if applicable to 1998 models).
Mechanical Specifications:
Detailed torque specifications, clearances, timing settings, and other critical mechanical data for engine, transmission, suspension, and braking systems.
Electrical Diagrams:
Likely includes wiring diagrams for various circuits, essential for diagnosing and repairing electrical faults.
Special Tools:
Identification of any special tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Scan Resolution:
High-resolution scan, ensuring readability of text and diagrams.
Searchable Text:
Likely includes OCR (Optical Character Recognition) for searchable text, enhancing usability.
Binding Type
Binding:
Digital (PDF), no physical binding
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Displacement Common:
3.5L (3497cc) V6 SOHC (6G74 engine) and 3.0L (2972cc) V6 SOHC (6G72 engine) were common, with 2.8L Turbo Diesel (4M40) also available in many markets.
Performance
Horsepower Range:
V6 engines typically produced between 170-200 horsepower, while the diesel produced around 125 horsepower. Specific figures vary by market and tune.
Torque Range:
V6 engines offered torque in the range of 200-230 lb-ft. The diesel engine provided substantial low-end torque for off-road use, typically around 200 lb-ft.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for gasoline engines, Indirect Injection (IDI) or Direct Injection (DI) for diesel engines depending on specific variant.
Engine Management
ECU Type:
Electronic Control Unit (ECU) for engine management, ignition timing, and fuel delivery.
Cooling System
Cooling Type:
Pressurized liquid cooling system with water pump, thermostat, radiator, and fan.
Lubrication System
Oil Type Common:
API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity based on climate).
🔧 Transmission
Standard
Transmission Type Common:
4-speed Automatic Transmission (e.g., INVECS-II) and 5-speed Manual Transmission.
Optional
Transfer Case:
Super Select II 4WD system, offering selectable 2WD, 4WD High, 4WD Low, and 4WD High with locked center differential. This is a key feature of the Pajero.
Features
Automatic Transmission Features:
INVECS-II (Intelligent & Innovative Control System) often featured adaptive shift logic, learning driver habits.
Fluid Specifications
Automatic Transmission Fluid:
Diamond ATF SP-II M or equivalent (consult manual for exact specification and capacity).
Manual Transmission Fluid:
GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 (consult manual for exact specification and capacity).
📐 Dimensions
Exterior
Wheelbase Common:
Approximately 2725 mm (107.3 inches) for the long-wheelbase (LWB) model, 2420 mm (95.3 inches) for the short-wheelbase (SWB) model.
Ground Clearance Typical:
Around 220-235 mm (8.7-9.3 inches), varying slightly with tire size and suspension setup.
Weights
Curb Weight Range:
Approximately 1800-2100 kg (3968-4630 lbs), depending on configuration (engine, transmission, trim).
Gross Vehicle Weight Rating Gvwr:
Typically around 2500-2700 kg (5511-5952 lbs).
Towing Capacity Typical:
Around 2000-2500 kg (4400-5500 lbs), subject to local regulations and vehicle configuration.
🛡️ Safety Features
Ratings
Crash Test Ratings:
While formal ratings like NHTSA or Euro NCAP were less standardized in 1998, the Pajero was built with a robust body-on-frame construction for durability.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes (or disc brakes on higher trims). ABS (Anti-lock Braking System) was often an option or standard on higher trims.
Traction Control:
Traction control systems (TCS) were becoming available or optional on some models during this era.
Passive Features
Airbags:
Driver and front passenger airbags were standard or optional depending on the market and trim level.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants. Rear seatbelts were typically lap-and-shoulder or lap belts.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, often with CD changer option. Speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Electronic cruise control was available as an option or standard on higher trim levels.
Connectivity
Auxiliary Ports:
No factory-provided USB or Bluetooth connectivity; auxiliary audio input ports were not common in this era.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Refer to manual for exact mileage and severe duty intervals.
Oil Change Interval Diesel:
Often shorter than gasoline engines, typically every 5,000 miles (8,000 km) or 6 months.
Spark Plug Replacement:
Around 30,000 - 60,000 miles (48,000 - 96,000 km), depending on spark plug type (copper vs. platinum/iridium).
Timing Belt Replacement:
Crucial for V6 engines; typically recommended every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Coolant Type:
Ethylene glycol based, typically a 50/50 mix with distilled water. Use genuine Mitsubishi coolant or a compatible green or pink long-life coolant. Capacity around 8-10 liters.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
ATF Dexron II/III or a dedicated power steering fluid. Refer to manual for specific type and capacity.
Known Issues
Common Problems Engine:
Head gasket leaks on V6 engines, occasional oil leaks, ignition coil issues. Timing belt maintenance is critical.
Common Problems Transmission:
Automatic transmission shifting issues or failure if fluid is not maintained. Manual transmission clutch wear.
Common Problems Drivetrain:
Front axle seal leaks, transfer case issues (especially with Super Select system if not maintained), propeller shaft U-joint wear.
Common Problems Suspension Steering:
Ball joint wear, tie rod end wear, power steering pump leaks, sagging springs on older vehicles.
Common Problems Electrical:
Corrosion on grounds, window regulator failures, HVAC blower motor resistor failure, alternator issues.
Common Problems Body:
Rust on body panels, particularly around wheel arches, rocker panels, and tailgate. Sunroof seal leaks.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Legacy:
Mitsubishi has a long history in automotive manufacturing, with the Pajero line building on a legacy of robust and capable off-road vehicles, dating back to the first generation in 1982.
Model Evolution
Pajero Generation 2 5:
The 1998 model falls into the second generation (1991-1999) or the updated 'Series 2.5' (introduced around 1997/1998), which brought styling refinements, improved engines, and updated features.
Production
Manufacturing Locations:
Primarily manufactured in Japan, but also produced under license or assembled in various other countries.
🏆 Awards & Recognition
Recognitions
Off Road Awards:
The Mitsubishi Pajero has a strong reputation in off-road competitions, famously winning the Dakar Rally multiple times. While specific awards for the 1998 model aren't detailed, the lineage is known for extreme durability.
Ratings
Consumer Reports Legacy:
Consumer Reports and similar publications often noted the Pajero's capability but sometimes cited reliability concerns in certain areas compared to some competitors.
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