🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero / Montero Model Generation: Third Generation (1999-2006) Model Year: 2001, 2002, 2003 Chassis Code: V70 Series 👋 Introduction Market Position Vehicle Class: Full-size SUV, Body-on-frame chassis, known for off-road capability and durability. Competitive Analysis Key Competitors: Toyota 4Runner, Ford Explorer, Chevrolet TrailBlazer, Jeep Grand Cherokee, Nissan Pathfinder. Key Features Off Road Capability: Renowned for its Super Select 4WD II system, locking differentials (optional), and robust suspension. Durability: Built with a ladder frame chassis and often praised for its long-term reliability. Target Audience Primary Users: DIY enthusiasts, independent repair shops, owners seeking in-depth technical knowledge. 📋 Manual Details Coverage Areas Regions Covered: Global (specifications may vary by region, but core chassis and mechanicals are consistent) Documentation Source: Factory Service Manual Page Count Estimated Pages: Likely several thousand pages across comprehensive sections, actual PDF size will vary. Manual Type Type: Workshop Service and Repair Manual Language Language: English (typically) Format Format: PDF (digitized factory documentation) 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Fuel System, Engine Lubrication, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control Drivetrain: Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Front Axle, Rear Axle Chassis And Suspension: Wheel and Tire, Power Plant Mount, Front Suspension, Rear Suspension, Steering, Service Brakes, Parking Brakes Body And Interior: Body, Exterior, Interior and Supplemental Restraint (SRS) Electrical: Chassis Electrical, Heater, Air Conditioner and Ventilation Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements, inspections Diagnostics And Troubleshooting: Fault finding, diagnostic trouble codes (DTCs), symptom-based troubleshooting charts Repair And Rebuild: Component removal, installation, disassembly, and reassembly procedures for most major systems Technical Specifications: Torque specifications, clearances, alignment data, electrical schematics, fluid capacities Srs Component Handling: Specific precautions and procedures for working with Supplemental Restraint Systems (Airbags) Technical Depth Depth: Comprehensive (covers routine maintenance to major component overhauls and diagnostics) 📊 Manual Specifications File Format Digital Format: PDF (Adobe Acrobat) Accessibility: Viewable on PC, Mac, iPad, Android Tablets, iPhone, Android Phones Print Quality Printability: Printable by individual pages or full book Binding Type Binding Type: Not applicable (digital format) Paper Type Paper Type: Not applicable (digital format) Searchability Text Search: Likely searchable if OCR was applied during digitization. File Organization Extraction Required: Yes, requires extraction using WinZip, WinRAR, or JZip. ⚙️ Engine Specifications Primary Engine Engine Code Gasoline V6: 6G74 (3.5L SOHC V6) or 6G75 (3.8L SOHC V6) depending on market and specific model year Engine Code Diesel Inline4: 4M41 (3.2L DOHC Intercooled Turbo Diesel Common Rail) for some markets. Performance 3.5L V6 Horsepower 3.5L: Approximately 197-200 hp (varies by market and tuning) Torque 3.5L: Approximately 215-220 lb-ft (varies by market and tuning) Performance 3.8L V6 Horsepower 3.8L: Approximately 215-235 hp (varies by market and tuning) Torque 3.8L: Approximately 255-260 lb-ft (varies by market and tuning) Performance Diesel Horsepower Diesel: Approximately 175-185 hp (varies by market) Torque Diesel: Approximately 280-315 lb-ft (varies by market) Fuel System Fuel Delivery Gasoline: Electronic Fuel Injection (MPI) Fuel Type Gasoline: Unleaded gasoline Fuel System Diesel: Common Rail Direct Injection (CRDI) Fuel Type Diesel: Diesel fuel 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission (common with smaller engines or specific trims) Optional Transmission Type: 4-Speed Automatic Transmission with Sport Mode (more common) Features Drivetrain Options: Part-time 4WD (4x2 selectable) or Full-time 4WD (Super Select 4WD II system with center differential and lockable) Fluid Specs Automatic Transmission Fluid: DiaQueen ATF-SPIII (or equivalent Dexron III/Mercon) Manual Transmission Fluid: Hypoid Gear Oil API GL-4 SAE 75W-90 or SAE 80W-90 📐 Dimensions Exterior Wheelbase: Approximately 109.4 inches (2780 mm) Length: Approximately 186.6 inches (4740 mm) Width: Approximately 71.9 inches (1825 mm) Height: Approximately 70.3 inches (1785 mm) (varies with roof rails) Weights Curb Weight: Approximately 4,300 - 4,700 lbs (1950 - 2130 kg) depending on configuration Gross Vehicle Weight Rating Gvwr: Typically around 5,800 - 6,000 lbs (2630 - 2720 kg) Towing Towing Capacity: Up to 5,000 lbs (2270 kg) (check specific vehicle/region for exact rating) Tire Size Standard Tire Size: 265/70R16 or 265/60R18 (common options, varies by trim and market) Wheel Specs Bolt Pattern: 6x139.7 (6 lug, 139.7mm circle) Center Bore: 106.1 mm Offset: ET +40 to +46 (typical, check specific wheel) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Likely 4 Stars (based on contemporary testing of similar vehicles) NHTSA Front Impact Passenger: Likely 4 Stars (based on contemporary testing of similar vehicles) Passive Features Airbags: Driver and Passenger Frontal Airbags standard. Side airbags and curtain airbags were optional or standard on higher trims. Seatbelts: 3-point front and rear seat belts with pretensioners and load limiters for front seats. Body Structure: Reinforced Impact Safety Evolution (RISE) body construction. Active Features ABS: Anti-lock Braking System (ABS) standard. Traction Control: Traction Control System (TCS) available on some models. Electronic Stability Control: Electronic Stability Control (ESC) or Active Stability Control (ASC) was...
Approximately 70.3 inches (1785 mm) (varies with roof rails)
Weights
Curb Weight:
Approximately 4,300 - 4,700 lbs (1950 - 2130 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Typically around 5,800 - 6,000 lbs (2630 - 2720 kg)
Towing
Towing Capacity:
Up to 5,000 lbs (2270 kg) (check specific vehicle/region for exact rating)
Tire Size
Standard Tire Size:
265/70R16 or 265/60R18 (common options, varies by trim and market)
Wheel Specs
Bolt Pattern:
6x139.7 (6 lug, 139.7mm circle)
Center Bore:
106.1 mm
Offset:
ET +40 to +46 (typical, check specific wheel)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4 Stars (based on contemporary testing of similar vehicles)
NHTSA Front Impact Passenger:
Likely 4 Stars (based on contemporary testing of similar vehicles)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags standard. Side airbags and curtain airbags were optional or standard on higher trims.
Seatbelts:
3-point front and rear seat belts with pretensioners and load limiters for front seats.
Body Structure:
Reinforced Impact Safety Evolution (RISE) body construction.
Active Features
ABS:
Anti-lock Braking System (ABS) standard.
Traction Control:
Traction Control System (TCS) available on some models.
Electronic Stability Control:
Electronic Stability Control (ESC) or Active Stability Control (ASC) was optional or standard on later models within this generation.
💡 Technology Features
Infotainment
Audio System:
Factory radio with AM/FM, CD player, and cassette (optional). Speaker configurations vary by trim.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most models.
Climate Control
HVAC System:
Manual or automatic climate control systems available. Air conditioning, heater, and ventilation covered.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on oil type and driving conditions. Consult the manual for specific recommendations.
Engine Coolant Flush:
Every 30,000 miles (50,000 km) or 2-3 years.
Transmission Fluid Change:
Automatic: Every 30,000-60,000 miles (50,000-100,000 km). Manual: Every 60,000-100,000 miles (100,000-160,000 km).
Timing Belt Replacement:
Crucial for 6G7 series engines (non-interference design generally, but check manual). Typically around 60,000-90,000 miles (100,000-150,000 km).
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ/SL SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity and API rating based on climate).
Engine Oil Capacity 3.5L:
Approximately 4.5 - 4.7 quarts (4.3 - 4.5 liters) with filter.
Engine Oil Capacity 3.8L:
Approximately 4.8 - 5.0 quarts (4.6 - 4.7 liters) with filter.
Engine Coolant:
Mitsubishi Super Long Life Coolant (or equivalent HOAT coolant) - typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Mitsubishi Genuine Power Steering Fluid (or equivalent Dexron II/III ATF).
Known Issues
Transmission Failures:
Some automatic transmissions, particularly earlier models, could experience issues if not properly maintained. Torque converter problems can occur.
Fuel Pump:
Fuel pump failure can occur over time, leading to starting issues or stalling.
Suspension Components:
Bushings, ball joints, and tie rod ends can wear over time, especially with off-road use, leading to steering looseness or clunking noises.
Catalytic Converter:
Can become clogged or fail, impacting performance and emissions.
Exhaust System:
Rust and corrosion can affect the exhaust system components over time.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation is a Japanese multinational integrated trading and investments enterprise.
Model Evolution
Pajero Lineage:
The Pajero (Montero in North America) line began in 1982, evolving into a highly respected off-road capable SUV. The third generation (1999-2006) represented a significant shift towards unibody construction for improved on-road manners while retaining off-road prowess.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Okazaki Plant), but also assembled in other global locations (e.g., USA, Brazil).
🏆 Awards & Recognition
Recognitions
Off Road Awards:
The Pajero/Montero platform has a strong history in off-road racing, including multiple Dakar Rally victories, contributing to its rugged reputation.
Ratings
Consumer Reviews:
Generally well-regarded for off-road capability and durability, though fuel economy and interior refinement were sometimes criticized compared to unibody SUVs.
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