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Mitsubushi PAJERO PININ 2000-2003 Service Repair ManualS

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Pinin Product Name: Mitsubishi Pajero Pinin 2000-2003 Service Repair Manuals Model Years Covered: 2000, 2001, 2002, 2003 Generation Generation Designation: First Generation (H60/H70 Series) Codes Chassis Codes: H60 (3-door), H70 (5-door) 👋 Introduction Market Position Positioning: The Mitsubishi Pajero Pinin (also known as Mitsubishi Pajero iO, Mitsubishi Pajero TR4, or Mitsubishi Shogun Pinin in some markets) was positioned as a compact, lightweight, and capable off-road-oriented SUV, distinct from its larger Pajero sibling. It targeted consumers seeking a more urban-friendly yet adventure-ready vehicle. Competitive Analysis Competitors: Competed with vehicles like the Suzuki Vitara, Honda CR-V (earlier generations), Toyota RAV4 (earlier generations), and Land Rover Freelander. Key Features Vehicle Highlights: Compact dimensions, surprisingly capable off-road performance for its size, available with full-time 4WD (Super Select 4WD-i in some configurations), durable construction, practical interior for its class. 📋 Manual Details Coverage Areas Covered Systems: Engine overhaul and rebuilding, troubleshooting and diagnostics, computer diagnostic trouble tree charts, engine performance, front end and alignment procedures, suspension, transmission removal and installation, air conditioning service and capacities, transmission in-car servicing, firing orders, timing belt service procedures, brake servicing procedures, U-joint and CV-joint service procedures, repair procedures, wiring diagrams, vacuum diagrams, general maintenance, lubrication, cooling system, fuel system, exhaust system, starting and charging system, chassis, steering, body, electrical systems. Body And Chassis: Implied coverage of body repair, chassis maintenance, and related components given the 'front to back' description. Page Count Estimated Page Count: Likely over 1000 pages (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English (implied by product description and industry standard) Format Format: Digital (likely PDF, as commonly sold for such manuals) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, rebuilding, troubleshooting, diagnostics, performance tuning, timing belt service, firing orders. Transmission: Removal and installation, in-car servicing, detailed specifications. Brakes: Complete servicing procedures, specifications. And Steering: Procedures and specifications for front end alignment, suspension components, steering system. Electrical: Complete wiring diagrams, diagnostic trouble trees, troubleshooting. Air Conditioning: Service procedures and refrigerant/oil capacities. Cooling Fuel Exhaust: Covers radiator, water pump, hoses, fuel injection system, fuel pump, exhaust manifold, catalytic converter, and muffler systems. Starting Charging System: Includes troubleshooting and repair for the starter motor, alternator, battery, and related wiring. Procedures Included Diagnostic Procedures: Troubleshooting, computer diagnostic trouble tree charts. Repair Procedures: Step-by-step instructions for a wide range of repairs, from minor adjustments to major overhauls. Maintenance Procedures: Routine servicing, fluid changes, component checks. Torque Specifications: Complete torque values for all fasteners across various systems. Drivetrain Service: Includes U-joint and CV-joint service procedures, essential for a 4WD vehicle. Vacuum Systems: Includes detailed vacuum diagrams, essential for diagnosing engine performance and emissions-related issues. Technical Depth Depth: Comprehensive, covering everything from basic DIY maintenance to complex professional repairs and diagnostics, suitable for varying skill levels with basic mechanical knowledge. Diagrams Illustrations: Features detailed illustrations, diagrams, and depth illustrations to guide users through repairs and maintenance procedures, making complex tasks more understandable. Understanding Level: Designed to be understood even by individuals with basic mechanical knowledge, though advanced repairs will benefit from experience. Emphasizes safety and ease of servicing. Illustrations Quality: High-quality illustrations and diagrams that provide clear visual guidance for component identification and disassembly/assembly processes. 📊 Manual Specifications File Format Format Details: Likely PDF format, offering searchability and easy access to information. Print Quality Quality: High quality digital format with clear illustrations and diagrams. Binding Type Binding: Not applicable for digital format; if printed, would typically be a durable coil-bound or perfect-bound manual. Paper Type Paper: Not applicable for digital format; if printed, typically high-quality, durable paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Options: Primarily offered with 1.8L and 2.0L 4-cylinder gasoline engines. Specific engine codes may vary by market but common engines include the 4G93 (1.8L SOHC/DOHC) and 4G94 (2.0L DOHC MIVEC). Engine Variations: The manual likely covers both naturally aspirated variants of the 1.8L and 2.0L engines. Turbocharged variants were less common or non-existent for this model, but the manual would specify. Performance Horsepower Torque Ranges: Approximate: 1.8L models (110-125 hp), 2.0L models (126-136 hp). Torque figures vary accordingly. Detailed specs are within the manual. Fuel System Induction: Multi-point fuel injection (MPI). 🔧 Transmission Standard Transmission Type: A 5-speed manual transmission was commonly standard. Optional Transmission Type: A 4-speed automatic transmission was often available as an option. Features Drive System: Available with either rear-wheel drive (RWD) or Mitsubishi's capable 'Easy Select' or 'Super Select 4WD-i' part-time or full-time four-wheel drive systems, enhancing off-road and all-weather traction. 📐 Dimensions Exterior Wheelbase: Approx. 2,280 mm (90 in) for 3-door; Approx. 2,415 mm (95 in) for 5-door. Length: Approx. 3,745 mm (147 in) for 3-door; Approx. 4,035 mm (159 in) for 5-door (excluding spare tire). Width: Approx. 1,695 mm (67 in). Height: Approx. 1,690 mm...
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Mitsubushi PAJERO PININ 2000-2003 Service Repair ManualS
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero Pinin
Product Name:
Mitsubishi Pajero Pinin 2000-2003 Service Repair Manuals
Model Years Covered:
2000, 2001, 2002, 2003
Generation
Generation Designation:
First Generation (H60/H70 Series)
Codes
Chassis Codes:
H60 (3-door), H70 (5-door)
👋 Introduction
Market Position
Positioning:
The Mitsubishi Pajero Pinin (also known as Mitsubishi Pajero iO, Mitsubishi Pajero TR4, or Mitsubishi Shogun Pinin in some markets) was positioned as a compact, lightweight, and capable off-road-oriented SUV, distinct from its larger Pajero sibling. It targeted consumers seeking a more urban-friendly yet adventure-ready vehicle.
Competitive Analysis
Competitors:
Competed with vehicles like the Suzuki Vitara, Honda CR-V (earlier generations), Toyota RAV4 (earlier generations), and Land Rover Freelander.
Key Features
Vehicle Highlights:
Compact dimensions, surprisingly capable off-road performance for its size, available with full-time 4WD (Super Select 4WD-i in some configurations), durable construction, practical interior for its class.
📋 Manual Details
Coverage Areas
Covered Systems:
Engine overhaul and rebuilding, troubleshooting and diagnostics, computer diagnostic trouble tree charts, engine performance, front end and alignment procedures, suspension, transmission removal and installation, air conditioning service and capacities, transmission in-car servicing, firing orders, timing belt service procedures, brake servicing procedures, U-joint and CV-joint service procedures, repair procedures, wiring diagrams, vacuum diagrams, general maintenance, lubrication, cooling system, fuel system, exhaust system, starting and charging system, chassis, steering, body, electrical systems.
Body And Chassis:
Implied coverage of body repair, chassis maintenance, and related components given the 'front to back' description.
Page Count
Estimated Page Count:
Likely over 1000 pages (typical for comprehensive service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English (implied by product description and industry standard)
Format
Format:
Digital (likely PDF, as commonly sold for such manuals)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, rebuilding, troubleshooting, diagnostics, performance tuning, timing belt service, firing orders.
Transmission:
Removal and installation, in-car servicing, detailed specifications.
Brakes:
Complete servicing procedures, specifications.
And Steering:
Procedures and specifications for front end alignment, suspension components, steering system.
Electrical:
Complete wiring diagrams, diagnostic trouble trees, troubleshooting.
Air Conditioning:
Service procedures and refrigerant/oil capacities.
Cooling Fuel Exhaust:
Covers radiator, water pump, hoses, fuel injection system, fuel pump, exhaust manifold, catalytic converter, and muffler systems.
Starting Charging System:
Includes troubleshooting and repair for the starter motor, alternator, battery, and related wiring.
Procedures Included
Diagnostic Procedures:
Troubleshooting, computer diagnostic trouble tree charts.
Repair Procedures:
Step-by-step instructions for a wide range of repairs, from minor adjustments to major overhauls.
Maintenance Procedures:
Routine servicing, fluid changes, component checks.
Torque Specifications:
Complete torque values for all fasteners across various systems.
Drivetrain Service:
Includes U-joint and CV-joint service procedures, essential for a 4WD vehicle.
Vacuum Systems:
Includes detailed vacuum diagrams, essential for diagnosing engine performance and emissions-related issues.
Technical Depth
Depth:
Comprehensive, covering everything from basic DIY maintenance to complex professional repairs and diagnostics, suitable for varying skill levels with basic mechanical knowledge.
Diagrams Illustrations:
Features detailed illustrations, diagrams, and depth illustrations to guide users through repairs and maintenance procedures, making complex tasks more understandable.
Understanding Level:
Designed to be understood even by individuals with basic mechanical knowledge, though advanced repairs will benefit from experience. Emphasizes safety and ease of servicing.
Illustrations Quality:
High-quality illustrations and diagrams that provide clear visual guidance for component identification and disassembly/assembly processes.
📊 Manual Specifications
File Format
Format Details:
Likely PDF format, offering searchability and easy access to information.
Print Quality
Quality:
High quality digital format with clear illustrations and diagrams.
Binding Type
Binding:
Not applicable for digital format; if printed, would typically be a durable coil-bound or perfect-bound manual.
Paper Type
Paper:
Not applicable for digital format; if printed, typically high-quality, durable paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Primarily offered with 1.8L and 2.0L 4-cylinder gasoline engines. Specific engine codes may vary by market but common engines include the 4G93 (1.8L SOHC/DOHC) and 4G94 (2.0L DOHC MIVEC).
Engine Variations:
The manual likely covers both naturally aspirated variants of the 1.8L and 2.0L engines. Turbocharged variants were less common or non-existent for this model, but the manual would specify.
Performance
Horsepower Torque Ranges:
Approximate: 1.8L models (110-125 hp), 2.0L models (126-136 hp). Torque figures vary accordingly. Detailed specs are within the manual.
Fuel System
Induction:
Multi-point fuel injection (MPI).
🔧 Transmission
Standard
Transmission Type:
A 5-speed manual transmission was commonly standard.
Optional
Transmission Type:
A 4-speed automatic transmission was often available as an option.
Features
Drive System:
Available with either rear-wheel drive (RWD) or Mitsubishi's capable 'Easy Select' or 'Super Select 4WD-i' part-time or full-time four-wheel drive systems, enhancing off-road and all-weather traction.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2,280 mm (90 in) for 3-door; Approx. 2,415 mm (95 in) for 5-door.
Length:
Approx. 3,745 mm (147 in) for 3-door; Approx. 4,035 mm (159 in) for 5-door (excluding spare tire).
Width:
Approx. 1,695 mm (67 in).
Height:
Approx. 1,690 mm (66.5 in) to 1,895 mm (74.6 in) depending on roof rack and suspension height.
Weights
Curb Weight:
Approximately 1,200 - 1,400 kg (2,645 - 3,086 lbs) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Results:
Specific official crash test ratings vary by region and testing agency. Early 2000s SUVs often had mixed results. The manual would detail vehicle-specific safety systems.
Active Features
ABS:
Anti-lock Braking System (ABS) was often available or standard on higher trims.
Traction Control:
Traction control (TCL) may have been available on select models, especially those with 4WD.
Passive Features
Airbags:
Driver and front passenger airbags were standard or optional depending on the market and trim level.
Seat Belts:
Three-point seat belts with pretensioners for front occupants, and three-point or lap belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Typically a factory-fitted AM/FM/CD player or cassette system. Higher trims might have upgraded speakers or sound systems. The manual would cover basic operation and fuse locations.
Driver Assistance
Limited Features:
Driver assistance features were rudimentary for this period. Focus was on mechanical capability and basic safety rather than electronic aids. Features like ABS and traction control were the extent of advanced systems.
Connectivity
Connectivity Options:
No modern smartphone integration or advanced connectivity. Basic power outlets for accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type. Manual will provide specific recommendations.
Timing Belt Replacement:
Crucial interval, often around 90,000 - 100,000 km (56,000 - 62,000 miles) or 5-7 years. Manual will specify exact interval and procedures for the respective engine.
Fluid Specifications
Engine Oil:
Recommended viscosity likely 5W-30 or 10W-40 API SG/SH/SJ or higher. Manual will confirm specific API service category and viscosity for climate.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Transmission Fluid:
Manual transmission: GL-4 gear oil. Automatic transmission: ATF SP-II or equivalent. Capacities are detailed in the manual.
Known Issues
Common Wear Items:
Like many vehicles of this era, potential for wear in suspension bushings, exhaust components, and catalytic converters. Timing belt maintenance is critical. Some electrical gremlins can occur with age. The manual's troubleshooting sections are invaluable here.
Engine Specific Considerations:
For engines like the 4G9 series, proper timing belt tensioning and replacement are paramount to prevent catastrophic engine failure. The manual's detailed procedures are critical.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Legacy:
Mitsubishi has a strong heritage in off-road vehicles, starting with the iconic Jeep CJ-3B (licensed production) and evolving through generations of the highly acclaimed Pajero (Montero in North America).
Model Evolution
Pinin Development:
The Pajero Pinin was developed as a joint venture with Mitsubishi Motors and the Italian coachbuilder Pininfarina, aiming to combine Mitsubishi's ruggedness with Italian styling flair. It was launched in Europe in 1998/1999 and phased out around 2005/2007, with variations in engines and specifications globally.
Production
Manufacturing Locations:
Primary production was in Japan, with some units also assembled in Italy by Pininfarina and potentially other locations depending on the market.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While the Pinin itself may not have garnered widespread specific awards, Mitsubishi as a brand and its larger Pajero model have received numerous accolades for off-road prowess and durability over the years, contributing to the brand's reputation.
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