Mitsubushi PAJERO SPORT 1999 2000 2001 2002 Factory CHASSIS Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport Model Generation: First Generation (K90 Series) Model Years Covered: 1999, 2000, 2001, 2002 Chassis Code: K90 Series 👋 Introduction Market Position Vehicle Segment: Mid-size SUV, often referred to as a Sport Utility Vehicle (SUV) or Pajero Sport. Target Audience: Individuals seeking off-road capability, utility, and a robust vehicle for diverse terrains. Competitive Analysis Key Competitors: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Cherokee (XJ/WJ). Key Features Off Road Capability: Body-on-frame construction, available 4WD system (Super Select 4WD-i is common in some markets for Pajero series, though specific to Sport needs verification), and robust suspension contribute to off-road prowess. Durability: Known for its rugged construction and reliability, making it suitable for demanding use. Practicality: Offers ample passenger and cargo space, suitable for families and recreational activities. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF (Adobe Acrobat) Availability: Digital Download Platform Compatibility: PC, Mac, iPad, Android Tablets, iPhone, Android Phones 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage including disassembly, inspection, assembly, and troubleshooting of engine components. Engine Lubrication: Detailed information on oil pump, oil passages, oil filter, and lubrication system operation. Fuel System: Coverage of fuel tank, fuel pump, fuel lines, fuel injectors, and fuel pressure regulation. Engine Cooling: In-depth information on radiator, coolant, thermostat, water pump, and cooling fan operation. Intake And Exhaust: Details on air intake system, throttle body, exhaust manifolds, catalytic converter, and muffler. Engine Electrical: Comprehensive coverage of ignition system, starter motor, alternator, battery, and wiring diagrams. Engine And Emission Control: Information on emission control devices, sensors (e.g., O2 sensor, MAF sensor), and engine management systems. Clutch: Detailed procedures for clutch inspection, adjustment, and replacement. Manual Transmission: Full coverage of manual gearbox components, operation, and repair procedures. Propeller Shaft:...

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Taper: Car

Distributeur:

UGS: 365422

Collections: ALL Mitsubishi

Disponibilité: 9999 En stock

Mots clés: 1999 2000 2001 2002 Car Cars Express Mitsubishi Mitsubushi Pajero Sport

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Pajero Sport

Model Generation:

First Generation (K90 Series)

Model Years Covered:

1999, 2000, 2001, 2002

Chassis Code:

K90 Series

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV, often referred to as a Sport Utility Vehicle (SUV) or Pajero Sport.

Target Audience:

Individuals seeking off-road capability, utility, and a robust vehicle for diverse terrains.

Competitive Analysis

Key Competitors:

Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Cherokee (XJ/WJ).

Key Features

Off Road Capability:

Body-on-frame construction, available 4WD system (Super Select 4WD-i is common in some markets for Pajero series, though specific to Sport needs verification), and robust suspension contribute to off-road prowess.

Durability:

Known for its rugged construction and reliability, making it suitable for demanding use.

Practicality:

Offers ample passenger and cargo space, suitable for families and recreational activities.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

PDF (Adobe Acrobat)

Availability:

Digital Download

Platform Compatibility:

PC, Mac, iPad, Android Tablets, iPhone, Android Phones

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full coverage including disassembly, inspection, assembly, and troubleshooting of engine components.

Engine Lubrication:

Detailed information on oil pump, oil passages, oil filter, and lubrication system operation.

Fuel System:

Coverage of fuel tank, fuel pump, fuel lines, fuel injectors, and fuel pressure regulation.

Engine Cooling:

In-depth information on radiator, coolant, thermostat, water pump, and cooling fan operation.

Intake And Exhaust:

Details on air intake system, throttle body, exhaust manifolds, catalytic converter, and muffler.

Engine Electrical:

Comprehensive coverage of ignition system, starter motor, alternator, battery, and wiring diagrams.

Engine And Emission Control:

Information on emission control devices, sensors (e.g., O2 sensor, MAF sensor), and engine management systems.

Clutch:

Detailed procedures for clutch inspection, adjustment, and replacement.

Manual Transmission:

Full coverage of manual gearbox components, operation, and repair procedures.

Propeller Shaft:

Information on driveshaft, universal joints, and maintenance.

Front Axle:

Coverage of front differential, CV joints, and steering knuckle components.

Rear Axle:

Details on rear differential, axle shafts, and housing.

Wheel And Tire:

Information on wheel bearings, tire pressure, rotation, and balancing.

Power Plant Mount:

Coverage of engine and transmission mounts for vibration isolation.

Front Suspension:

Detailed procedures for shock absorbers, springs, control arms, and alignment.

Rear Suspension:

Information on rear shock absorbers, springs, links, and alignment.

Service Brakes:

Comprehensive coverage of brake system, including hydraulic components, disc/drum brakes, and ABS.

Parking Brakes:

Details on parking brake mechanism and adjustment.

Steering:

Coverage of steering wheel, steering column, power steering system, and tie rods.

Body:

Information on body structure, panels, doors, windows, and exterior trim.

Exterior:

Details on bumpers, lighting, mirrors, and other external components.

Interior:

Coverage of seats, dashboard, door panels, and interior trim.

Supplemental Restraint System Srs:

Information on airbags, seatbelt pretensioners, and SRS system troubleshooting.

Chassis Electrical:

Coverage of lighting, wipers, horn, power windows, central locking, and instrument cluster.

Heater Air Conditioner And Ventilation:

Detailed information on HVAC system components, operation, and service.

Procedures Included

Maintenance:

Includes routine maintenance tasks like oil changes, filter replacements, fluid checks, and inspections.

Troubleshooting:

Provides diagnostic procedures and flowcharts for identifying and resolving common problems.

Repair:

Step-by-step instructions for disassembling, repairing, and reassembling various vehicle systems.

Diagnostics:

Guides for using diagnostic tools and interpreting fault codes.

Component Replacement:

Detailed instructions for replacing specific parts and components.

Adjustment:

Procedures for adjusting various systems, such as brakes, clutch, and parking brake.

Specifications And Tolerances:

Essential technical data, torque specifications, and service tolerances for accurate repairs.

Technical Depth

Depth Level:

Comprehensive factory-level detail, suitable for DIY enthusiasts and professional mechanics.

Diagnostic Tools:

Information may implicitly cover the use of common diagnostic tools and scan equipment.

Rebuild Procedures:

Likely includes full rebuild procedures for major components like the engine and transmission.

📊 Manual Specifications

File Format

File Type:

Searchability:

PDF format typically allows for text searching of keywords.

Print Quality

Printability:

Fully printable, allowing for individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Gasoline (Likely V6 MIVEC or Inline-4 Diesel depending on market, but V6 is common for this generation in many regions).

Engine Code Example:

Commonly 6G72 (3.0L V6 SOHC/DOHC MIVEC) or 4D56 (2.5L Inline-4 Turbo Diesel).

Performance

Displacement Example:

3.0 Liters (for V6 gasoline), 2.5 Liters (for diesel).

Horsepower Range Example:

Approximately 170-210 HP for V6 gasoline, 115-135 HP for diesel.

Torque Range Example:

Approximately 245-280 Nm for V6 gasoline, 250-300 Nm for diesel.

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) for gasoline engines, direct injection for diesel.

Fuel Type:

Unleaded gasoline (for gasoline engines), Diesel fuel (for diesel engines).

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission

Features

Drive System:

Part-time 4WD or available Full-time 4WD system (depending on trim and market).

📐 Dimensions

Exterior

Length Example:

Approximately 4690 mm (184.6 inches)

Width Example:

Approximately 1775 mm (69.9 inches)

Height Example:

Approximately 1745 mm (68.7 inches)

Weights

Curb Weight Range Example:

Approximately 1800-2000 kg (3968-4409 lbs)

🛡️ Safety Features

Ratings

NHTSA Ratings:

N/A (Vehicle safety ratings vary by region and testing agency for this model year.)

Active Features

Antilock Braking System:

Available ABS on certain trim levels.

Four Wheel Drive:

Key active safety feature for improved traction in various conditions.

Passive Features

Airbags:

Driver and front passenger airbags are standard or optional depending on trim.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM stereo with CD player or cassette deck, often with 4-6 speakers.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Power Accessories:

Power windows, power locks, and power mirrors are common options.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km).

Spark Plug Replacement Gasoline:

Around 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (platinum/iridium).

Fluid Specifications

Engine Oil Type:

Refer to manual for specific viscosity (e.g., 10W-30, 10W-40) and API service classification (e.g., API SJ or higher).

Coolant Type:

Ethylene glycol-based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).

Transmission Fluid Manual:

API GL-4 or GL-5, SAE 75W-90 gear oil.

Transmission Fluid Automatic:

Mitsubishi DiaQueen ATF SP-III or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine Mounts:

Wear and tear on engine and transmission mounts can lead to increased vibration.

Suspected Catalytic Converter:

Can fail over time, leading to reduced engine performance and check engine lights.

Transfer Case Lever Actuator:

Some 4WD systems might experience issues with the actuator for the transfer case lever.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Mitsubishi Motors has a long history of producing robust and capable off-road vehicles, stemming from its Pajero lineage, which is a highly respected name in the SUV segment globally.

Model Evolution

Pajero Sport Lineage:

The Pajero Sport (also known as Montero Sport in North America and other markets) is a derivative of the Pajero/Montero platform, offering a more road-biased and less extreme off-road focus than its sibling, while retaining significant capability.

Production

Manufacturing Plants:

Produced in various Mitsubishi plants globally, including Japan and Thailand.

🏆 Awards & Recognition

Recognitions

Off Road Awards:

While specific awards for the Pajero Sport of this exact vintage might be less documented, the Pajero lineage has received numerous accolades for off-road performance and durability over the years.