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Mitsubishi Space Star 2003 Full Service Repair Manual PDF Download

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Basic Information Identification Make: Mitsubishi Model: Space Star Year: 2003 Market Designation: Global (with regional variations, often referred to as Mitsubishi Carisma/Dacia Logan in some markets) Codes Chassis Code Prefix:...
Taper: Cars
Distributeur:
UGS: 81553
Mots clés: Mitsubishi Space Gear
Mitsubishi Space Star 2003 Full Service Repair Manual PDF Download
Basic Information
Identification
Make: Mitsubishi
Model: Space Star
Year: 2003
Market Designation: Global (with regional variations, often referred to as Mitsubishi Carisma/Dacia Logan in some markets)
Codes
Chassis Code Prefix: DB
Introduction
Market Position
Segment: Compact MPV (Multi-Purpose Vehicle) / Hatchback
Target Audience: Families, individuals seeking practical and versatile transportation
Competitive Analysis
Key Competitors: Opel/Vauxhall Zafira, Ford Focus C-Max, Renault Scénic, Volkswagen Golf SV (Golf Plus), Fiat Multipla
Key Features
Versatility: Spacious interior with flexible seating arrangements, practical for families and cargo
Design Philosophy: Compact exterior dimensions with maximized interior space, often referred to as a 'tall boy' design
Manual Details
Coverage Areas
Primary Coverage: Mechanical, Electrical, Bodywork, Diagnostics, Maintenance
Secondary Coverage: Troubleshooting, Wiring Diagrams, Specifications
Page Count
Estimated Page Count: Extensive (typically 1500-3000+ pages for a full service manual)
Manual Type
Type: Full Service Repair Manual
Language
Language: English
Format
Digital Format: PDF
Delivery Method: Instant Download
Manual Coverage
Systems Covered
Engine Mechanical: Engine overhaul, cylinder head, pistons, crankshaft, timing belt/chain, lubrication system, cooling system, exhaust system, fuel system components (injectors, pump, lines), emission control systems
Engine Management: ECU diagnostics, sensors (MAP, TPS, O2, ECT, CKP, CMP), actuators (idle control, EVAP), ignition system (coils, plugs), fuel injection control
Transmission Manual: Clutch system, gearbox overhaul, gear shift linkage, input/output shafts, synchronizers
Transmission Automatic: Automatic transmission overhaul, torque converter, valve body, planetary gear sets, transmission control module (TCM) diagnostics
Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differential components
Suspension: Front suspension (MacPherson struts, control arms, sway bar), rear suspension (torsion beam or multi-link depending on variant), shock absorbers, coil springs, bushings
Steering: Power steering system (hydraulic pump, rack and pinion, steering column), steering angle sensor
Brakes: Front disc brakes, rear drum or disc brakes, ABS system (hydraulic modulator, wheel speed sensors), brake fluid specifications, bleeding procedures
Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking
HVAC: Air conditioning system (compressor, refrigerant, condenser, evaporator), heating system, climate control module, blower motor
Body And Trim: Exterior body panels (doors, hood, trunk, fenders), interior trim panels, bumpers, glass replacement, seals
Safety Systems: Airbag system (SRS module, impact sensors, airbag units), seat belt pre-tensioners
Procedures Included
Maintenance: Oil changes, filter replacements, coolant flush, brake fluid replacement, spark plug replacement, belt inspection/replacement, tire rotation
Repair: Engine component replacement, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, radiator replacement, headlight/taillight bulb replacement, power window motor replacement
Diagnostics: OBD-II troubleshooting, symptom-based diagnostics, electrical circuit testing, component testing (sensors, actuators), pressure testing (fuel, coolant)
Rebuilds: Engine rebuilds, transmission rebuilds, carburetor rebuild (if applicable for specific markets/engines)
Installation: Component installation (e.g., alternator, starter motor, catalytic converter), accessory installation
Technical Depth
Depth: Comprehensive (from basic maintenance to full component rebuilds and advanced electrical diagnostics)
Audience Focus: Professional technicians and advanced DIY enthusiasts
Manual Specifications
File Format
Format: PDF
Searchability: Likely text-searchable (depending on PDF creation process)
Print Quality
Printability: Full Printable
Illustration Clarity: Detailed illustrations, drawings, and photos; enlarged inset views
Binding Type
Binding: Not Applicable (Digital Download)
Paper Type
Paper Type: Not Applicable (Digital Download)
Software Requirements
PDF Reader: Adobe PDF Reader (or compatible)
Unarchiving Tool: WinRAR (or compatible)
Compatibility
Operating Systems: All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Code Example 1: 4G13 (1.3L)
Engine Code Example 2: 4G15 (1.5L)
Engine Code Example 3: 4G93 (1.8L GDI/MPI)
Engine Code Example 4: 4G94 (2.0L GDI/MPI)
Engine Type: Inline 4-cylinder, DOHC (Double Overhead Camshaft) or SOHC (Single Overhead Camshaft)
Performance
Horsepower Range: Approximately 75 hp (1.3L) to 135 hp (2.0L GDI)
Torque Range: Approximately 120 Nm (1.3L) to 180 Nm (2.0L GDI)
Fuel System
Fuel Delivery: Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) for some variants
Fuel Type: Unleaded Gasoline
Emissions
Emission Standard: Euro 3 / LEV (depending on market)
Transmission
Standard
Transmission Type 1: 5-speed Manual Transmission
Optional
Transmission Type 2: 4-speed Automatic Transmission (INVECS-II)
Features
Torque Converter Lock-Up: Present on automatic transmissions for improved fuel economy
Dimensions
Exterior
Length: Approx. 4,170 mm (164.2 in)
Width: Approx. 1,690 mm (66.5 in)
Height: Approx. 1,550 mm (61.0 in)
Wheelbase: Approx. 2,600 mm (102.4 in)
Interior
Passenger Capacity: 5 Seaters
Cargo
Cargo Volume: Variable, with folding rear seats (approx. 370-430 liters behind rear seats, expandable)
Weights
Curb Weight Range: Approx. 1,100 kg to 1,300 kg (2,425 lbs to 2,866 lbs)
Safety Features
Ratings
Euro Ncap Rating: 3-star (typical for this era, but can vary by specific test and equipment)
Active Features
ABS: Anti-lock Braking System (Standard on most models)
Ebd: Electronic Brake-force Distribution (often paired with ABS)
Passive Features
Airbags: Driver and front passenger airbags standard. Optional side airbags.
Seatbelts: Pre-tensioner seatbelts for front occupants
Technology Features
Infotainment
Audio System: Factory fitted radio/cassette or CD player, often with optional CD changer. Basic speaker setup.
Navigation: Rarely equipped, potentially an optional dealer-fitted system
Driver Assistance
Cruise Control: Optional on higher trim levels
Connectivity
Bluetooth: Not available from factory
Usb: Not available from factory
Maintenance
Service Intervals
Engine Oil And Filter: Every 15,000 km (9,300 miles) or 12 months, whichever comes first (check specific manual)
Air Filter: Every 30,000 km (18,600 miles) or 24 months
Spark Plugs: Every 45,000 km (28,000 miles) for standard plugs, or 90,000 km (56,000 miles) for iridium plugs (check type)
Timing Belt: Every 90,000 km (56,000 miles) or 5 years (critical item for interference engines)
Fluid Specifications
Engine Oil Type: API SG/SH/SJ, ACEA A2 or A3. Viscosity: 5W-30, 5W-40, 10W-40 (refer to manual for specific engine and temperature range)
Coolant: Ethylene glycol-based antifreeze with corrosion inhibitors, typically green or blue (consult manual for exact specification, e.g., Mitsubishi DiaQueen SUPER long life coolant)
Brake Fluid: DOT 3 or DOT 4 (refer to manual)
Transmission Fluid Manual: API GL-4, SAE 75W-90 or 75W-85 (check manual for specific gearbox)
Transmission Fluid Automatic: Mitsubishi DiaQueen ATF SP-III (or equivalent)
Known Issues
Engine: Timing belt failure if not replaced on schedule (interference engine), occasional oil leaks from seals, idle control valve issues
Suspension: Wear in front control arm bushings and ball joints, worn rear torsion beam bushings
Electrical: Faulty window regulators, intermittent central locking issues, dashboard warning light illumination (e.g., ABS, engine)
HVAC: Leaky AC pipes, faulty blower motor resistor
Vehicle History
Brand Heritage
Manufacturer: Mitsubishi Motors Corporation
Model Evolution
Platform: Shared platform with Mitsubishi Carisma, and also related to the platform used for the first generation Renault Scenic
Production
Production Period: 1999-2005 (First Generation)
Manufacturing Location: Born, Netherlands (NedCar plant)
Awards & Recognition
Recognitions
Awards: No widely publicized major awards for this specific model year, primarily known for its practicality and value in its segment.
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