Manual Coverage
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Systems Covered
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Engine Mechanical:
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Engine overhaul, cylinder head, pistons, crankshaft, timing belt/chain, lubrication system, cooling system, exhaust system, fuel system components (injectors, pump, lines), emission control systems
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Engine Management:
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ECU diagnostics, sensors (MAP, TPS, O2, ECT, CKP, CMP), actuators (idle control, EVAP), ignition system (coils, plugs), fuel injection control
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Transmission Manual:
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Clutch system, gearbox overhaul, gear shift linkage, input/output shafts, synchronizers
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Transmission Automatic:
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Automatic transmission overhaul, torque converter, valve body, planetary gear sets, transmission control module (TCM) diagnostics
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Drivetrain:
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Front-wheel drive (FWD) system, drive shafts, CV joints, differential components
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Suspension:
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Front suspension (MacPherson struts, control arms, sway bar), rear suspension (torsion beam or multi-link depending on variant), shock absorbers, coil springs, bushings
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Steering:
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Power steering system (hydraulic pump, rack and pinion, steering column), steering angle sensor
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Brakes:
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Front disc brakes, rear drum or disc brakes, ABS system (hydraulic modulator, wheel speed sensors), brake fluid specifications, bleeding procedures
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Electrical System:
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Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking
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HVAC:
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Air conditioning system (compressor, refrigerant, condenser, evaporator), heating system, climate control module, blower motor
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Body And Trim:
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Exterior body panels (doors, hood, trunk, fenders), interior trim panels, bumpers, glass replacement, seals
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Safety Systems:
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Airbag system (SRS module, impact sensors, airbag units), seat belt pre-tensioners
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Procedures Included
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Maintenance:
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Oil changes, filter replacements, coolant flush, brake fluid replacement, spark plug replacement, belt inspection/replacement, tire rotation
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Repair:
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Engine component replacement, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, radiator replacement, headlight/taillight bulb replacement, power window motor replacement
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Diagnostics:
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OBD-II troubleshooting, symptom-based diagnostics, electrical circuit testing, component testing (sensors, actuators), pressure testing (fuel, coolant)
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Rebuilds:
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Engine rebuilds, transmission rebuilds, carburetor rebuild (if applicable for specific markets/engines)
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Installation:
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Component installation (e.g., alternator, starter motor, catalytic converter), accessory installation
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Technical Depth
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Depth:
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Comprehensive (from basic maintenance to full component rebuilds and advanced electrical diagnostics)
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Audience Focus:
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Professional technicians and advanced DIY enthusiasts
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Maintenance
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Service Intervals
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Engine Oil And Filter:
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Every 15,000 km (9,300 miles) or 12 months, whichever comes first (check specific manual)
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Air Filter:
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Every 30,000 km (18,600 miles) or 24 months
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Spark Plugs:
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Every 45,000 km (28,000 miles) for standard plugs, or 90,000 km (56,000 miles) for iridium plugs (check type)
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Timing Belt:
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Every 90,000 km (56,000 miles) or 5 years (critical item for interference engines)
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Fluid Specifications
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Engine Oil Type:
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API SG/SH/SJ, ACEA A2 or A3. Viscosity: 5W-30, 5W-40, 10W-40 (refer to manual for specific engine and temperature range)
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Coolant:
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Ethylene glycol-based antifreeze with corrosion inhibitors, typically green or blue (consult manual for exact specification, e.g., Mitsubishi DiaQueen SUPER long life coolant)
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Brake Fluid:
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DOT 3 or DOT 4 (refer to manual)
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Transmission Fluid Manual:
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API GL-4, SAE 75W-90 or 75W-85 (check manual for specific gearbox)
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Transmission Fluid Automatic:
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Mitsubishi DiaQueen ATF SP-III (or equivalent)
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Known Issues
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Engine:
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Timing belt failure if not replaced on schedule (interference engine), occasional oil leaks from seals, idle control valve issues
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Suspension:
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Wear in front control arm bushings and ball joints, worn rear torsion beam bushings
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Electrical:
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Faulty window regulators, intermittent central locking issues, dashboard warning light illumination (e.g., ABS, engine)
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HVAC:
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Leaky AC pipes, faulty blower motor resistor
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