Mitsubishi Starion-Chrysler Conquest Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi / Chrysler Model: Starion / Conquest Years Covered: 1982-1989 👋 Introduction Market Position Description: The Mitsubishi Starion and its North American rebadge, the Chrysler Conquest, were sporty rear-wheel-drive coupes that competed in the performance segment of the 1980s. They offered turbocharged power and distinctive styling. Competitive Analysis Competitors: Toyota Supra, Nissan 300ZX (Z31), Mazda RX-7 (FC), Chevrolet Camaro, Ford Mustang Key Features Manual Value: Provides in-depth, factory-level repair information for all aspects of the vehicle, empowering owners and technicians to perform maintenance and repairs accurately and efficiently. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Delivery: Instant Download Print Specifications: Full Printable Zoom Capabilities: Yes (Zoom In/Out) Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, component diagnostics, tuning Engine Electrical: Ignition system, starting and charging system, fuel injection system diagnostics and repair Fuel System: Fuel injection system (Bosch L-Jetronic, Mitsubishi MPI), fuel pump, injectors, pressure regulator Transmission: Manual and Automatic transmission overhaul, diagnostics, fluid specifications Drivetrain: Clutch, driveshafts, differential, rear axle assembly Suspension: Front and rear suspension components, alignment specifications, shock absorbers, struts Steering: Power steering system, steering rack, tie rods, wheel alignment Brakes: Front and rear brake systems (disc/disc), parking brake, hydraulic system diagnostics, bleeding procedures Electrical System: Wiring diagrams, lighting system, instrument cluster, power windows, locks, accessories Body And Frame: Exterior and interior trim, doors, hood, trunk, glass, body panel repair HVAC: Heating, ventilation, and air conditioning system service and repair Diagnostics Troubleshooting: Extensive troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) if applicable Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement Repair: Component replacement, sub-assembly repair, major system overhauls Disassembly Assembly: Detailed step-by-step instructions for dismantling and reassembling all major components Cleaning Reinstalling: Procedures for cleaning and properly reinstalling serviced parts Torque Specifications: All critical torque specifications for fasteners Technical Depth Depth: Comprehensive: Covers basic to advanced repair and diagnostic procedures, suitable for professional technicians and skilled DIYers. 📊 Manual Specifications File Format Format: PDF Print Quality: High-resolution, clear text and diagrams for easy printing Binding Type: Digital (Printable Sections) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 (Turbocharged) Displacement: 2.0 Liters (1997 cc) Configuration: Inline 4-cylinder, SOHC, turbocharged and intercooled Performance Horsepower Range: 170-195 hp (depending on year and market) Torque Range: 200-230 lb-ft (depending on year and market) Fuel System Induction: Electronic Fuel Injection (EFI) - Bosch L-Jetronic and Mitsubishi MPI Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent) Lubrication Oil Type: API SG or higher, SAE 10W-30 or 10W-40 recommended (check specific year recommendations) Oil Capacity: Approx. 4.2 US quarts (4.0 liters) with filter change 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed or 4-speed Automatic Transmission Features Fluid Type: Manual: SAE 75W-90 (API GL-4 or GL-5) or equivalent. Automatic: ATF SP-II or Dexron II/III equivalent. Manual Capacity: Approx. 2.2 US quarts (2.1 liters) Automatic Capacity: Approx. 7.6 US quarts (7.2 liters) 📐 Dimensions Exterior Length: Approx. 171-174 inches (4343-4420 mm) Width: Approx. 68.9 inches (1750 mm) Height: Approx. 50.0-50.8 inches (1270-1290 mm) Wheelbase: Approx. 98.8 inches (2510 mm) Weights Curb Weight: Approx. 2900-3100 lbs (1315-1406 kg) 🛡️ Safety Features Ratings Safety Features Era: Standard safety features for its era included crumple zones, seat belts, and side-impact door beams. ABS was optional on some later models. Active Features Features: Four-wheel disc brakes (standard on most turbo models), limited-slip differential (optional) Passive Features Features: Reinforced body structure, front and rear energy-absorbing bumpers 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette radio with optional graphic equalizer and amplifier. Aftermarket upgrades are common. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on some models, typically later ones. 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (depending on driving conditions). Air Filter: Inspect every 7,500 miles (12,000 km), replace as needed or every 15,000 miles (24,000 km). Spark Plugs: Replace every 20,000-30,000 miles (32,000-48,000 km) (specific type and gap crucial). Timing Belt: Replace every 60,000 miles (96,000 km) or 4-5 years, whichever comes first. This is a critical maintenance item for the 4G63 engine. Fluid Specifications Coolant Capacity: Approx. 7.0 US quarts (6.6 liters) Brake Fluid: DOT 3 or DOT 4 Hydraulic Brake Fluid Known Issues Turbocharger: Oil leaks from turbo seals, wastegate issues, and intercooler hose failures are common due to age and heat. Fuel System: Clogged fuel injectors, failing fuel pressure regulators, and aging fuel pumps can cause performance issues. Electrical: Corrosion in connectors, aging wiring harnesses, and failure of dashboard components (like boost gauges or fuel level sensors) are...
The Mitsubishi Starion and its North American rebadge, the Chrysler Conquest, were sporty rear-wheel-drive coupes that competed in the performance segment of the 1980s. They offered turbocharged power and distinctive styling.
Competitive Analysis
Competitors:
Toyota Supra, Nissan 300ZX (Z31), Mazda RX-7 (FC), Chevrolet Camaro, Ford Mustang
Key Features
Manual Value:
Provides in-depth, factory-level repair information for all aspects of the vehicle, empowering owners and technicians to perform maintenance and repairs accurately and efficiently.
Component replacement, sub-assembly repair, major system overhauls
Disassembly Assembly:
Detailed step-by-step instructions for dismantling and reassembling all major components
Cleaning Reinstalling:
Procedures for cleaning and properly reinstalling serviced parts
Torque Specifications:
All critical torque specifications for fasteners
Technical Depth
Depth:
Comprehensive: Covers basic to advanced repair and diagnostic procedures, suitable for professional technicians and skilled DIYers.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality:
High-resolution, clear text and diagrams for easy printing
Binding Type:
Digital (Printable Sections)
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63 (Turbocharged)
Displacement:
2.0 Liters (1997 cc)
Configuration:
Inline 4-cylinder, SOHC, turbocharged and intercooled
Performance
Horsepower Range:
170-195 hp (depending on year and market)
Torque Range:
200-230 lb-ft (depending on year and market)
Fuel System
Induction:
Electronic Fuel Injection (EFI) - Bosch L-Jetronic and Mitsubishi MPI
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent)
Lubrication
Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended (check specific year recommendations)
Oil Capacity:
Approx. 4.2 US quarts (4.0 liters) with filter change
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed or 4-speed Automatic Transmission
Features
Fluid Type:
Manual: SAE 75W-90 (API GL-4 or GL-5) or equivalent. Automatic: ATF SP-II or Dexron II/III equivalent.
Manual Capacity:
Approx. 2.2 US quarts (2.1 liters)
Automatic Capacity:
Approx. 7.6 US quarts (7.2 liters)
📐 Dimensions
Exterior
Length:
Approx. 171-174 inches (4343-4420 mm)
Width:
Approx. 68.9 inches (1750 mm)
Height:
Approx. 50.0-50.8 inches (1270-1290 mm)
Wheelbase:
Approx. 98.8 inches (2510 mm)
Weights
Curb Weight:
Approx. 2900-3100 lbs (1315-1406 kg)
🛡️ Safety Features
Ratings
Safety Features Era:
Standard safety features for its era included crumple zones, seat belts, and side-impact door beams. ABS was optional on some later models.
Active Features
Features:
Four-wheel disc brakes (standard on most turbo models), limited-slip differential (optional)
Passive Features
Features:
Reinforced body structure, front and rear energy-absorbing bumpers
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette radio with optional graphic equalizer and amplifier. Aftermarket upgrades are common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some models, typically later ones.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (depending on driving conditions).
Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed or every 15,000 miles (24,000 km).
Spark Plugs:
Replace every 20,000-30,000 miles (32,000-48,000 km) (specific type and gap crucial).
Timing Belt:
Replace every 60,000 miles (96,000 km) or 4-5 years, whichever comes first. This is a critical maintenance item for the 4G63 engine.
Fluid Specifications
Coolant Capacity:
Approx. 7.0 US quarts (6.6 liters)
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Turbocharger:
Oil leaks from turbo seals, wastegate issues, and intercooler hose failures are common due to age and heat.
Fuel System:
Clogged fuel injectors, failing fuel pressure regulators, and aging fuel pumps can cause performance issues.
Electrical:
Corrosion in connectors, aging wiring harnesses, and failure of dashboard components (like boost gauges or fuel level sensors) are typical.
Engine Management:
Issues with the Electronic Control Unit (ECU) or sensors related to the engine management system can lead to driveability problems.
Suspension Steering:
Worn bushings, ball joints, and tie rod ends can lead to vague steering and poor handling.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Development:
Developed as a sporty rear-wheel-drive coupe, directly influenced by Mitsubishi's rally heritage and engine technology.
Rebadge:
Sold as the Mitsubishi Starion in most markets and the Chrysler Conquest in North America (and some other markets) as part of a collaboration agreement between Mitsubishi and Chrysler.
Production
Production Years:
1982-1989
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Performance Recognition:
While not a recipient of major 'Car of the Year' awards, the Starion/Conquest was recognized for its performance and styling in its class during the 1980s, often featured in performance car magazines.
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