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Mitsubishi Triton (a.k.a. L200) Pickup Truck Workshop Service Repair Manual 2006 (Searchable Indexed iPad-ready)

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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton / L200 Year: 2006 Generation: Fourth Generation (KA/KB series) Codes Chassis Codes: KA4T (4x2), KB4T (4x4) 👋 Introduction Market Position Market Position: The Mitsubishi Triton/L200 is a globally recognized and popular pickup truck, known for its ruggedness, versatility, and value. It competes in a highly competitive segment against vehicles like the Toyota Hilux, Ford Ranger, and Nissan Navara. Competitive Analysis Competitive Analysis: This manual is essential for owners and mechanics supporting the Triton/L200, a vehicle valued for its workhorse capabilities in both commercial and recreational applications. Its strong market presence across many regions makes a comprehensive service manual a vital resource. Key Features Key Features: This manual provides dealer-level technical information, enabling thorough maintenance and repair. The digital format with searchability and printability enhances user experience for workshop environments. Target Audience Target Audience: Designed for both DIY enthusiasts looking to perform their own maintenance and repairs, as well as professional mechanics in independent workshops and dealership service departments. 📋 Manual Details Coverage Areas Coverage: All models, all engines, all styles (including 4x2 and 4x4 variants) Page Count Page Count: 550+ pages Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Engine Control System, Engine Coolant, Cooling System, Cooling Fan System, Lubrication System, Fuel System, Ignition System, Starting System, Charging System, SFI System Transmission: Manual Transaxle System, Manual Transaxle Assy, Manual Transaxle Oil, Automatic Transmission (if applicable, coverage implied) Drivetrain: Drive Shaft, Differential Case Assy, Rear Axle Hub, Rear Axle Beam Suspension: Front Suspension System, Rear Suspension System, Rear Suspension, Coil Springs, Shock Absorbers Brakes: Brake System, Brake Master Cylinder, Brake Booster, Brake Fluid, Brake Pedal, Front Brake, Rear Brake, Parking Brake, Parking Brake Cable Steering: Steering System, Power Steering, Steering Column, Steering Sensor Wheels Tires: Wheel And Tire System, Tire & Wheel, Wheel Alignment Electrical: Electrical System, Wiring Diagrams, Wire Harness Repair, Lighting System, Combination Meter, Instrument Panel, Power Window Control System, Power Mirror Control System, Power Door Lock Control System, Audio System (Radio Receiver Assy), Horn, Cigarette Lighter Assy Safety Restraint: Supplemental Restraint System (SRS), Air Bag Systems (Curtain Shield Air Bag Assy, Center Air Bag Sensor Assy, Side Air Bag Sensor Assy, Passenger Air Bag Assy, Seat Position Air Bag Sensor), Seat Belt Warning System, Seat Belt Body: Body Repair, Exterior Panels, Interior Trim, Sun Roof System, Hood, Doors, Bumpers, Body Codes Wiper Washer: Wiper & Washer System, Windshield Wiper Motor Assy, Windshield Wiper Switch Assy, Rear Wiper Motor Assy, Washer Nozzle Emission Control: Emission Control Systems, Charcoal Canister Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, lubrication, belt inspections and replacements, spark plug replacement, battery maintenance, tire rotation, brake checks, coolant flushes. Troubleshooting: Diagnostic procedures for various systems, identification of common problems, electrical troubleshooting with wiring diagrams, engine performance diagnostics. Repair: Engine overhaul (cylinder head, cylinder block), transmission repair, brake system repair, suspension component replacement, steering system repair, electrical component replacement, body panel repair and replacement, interior component repair. Diagnostics: Detailed diagnostic strategies, fault code interpretation (where applicable), electrical circuit testing, component testing. Engine Mechanical Procedures: Detailed procedures for cylinder head removal and installation, valve clearance adjustment, piston and connecting rod service, crankshaft service, timing belt/chain replacement, oil pump removal and installation, and engine block machining specifications. Engine Control System Procedures: Diagnostic procedures for fuel injection, ignition timing, sensors (e.g., Camshaft Position Sensor, Crankshaft Position Sensor), actuators, and emissions control systems. Transmission Repair Procedures: Complete disassembly and reassembly instructions for manual and automatic transmissions, including torque converter service, valve body diagnosis and repair, and shift mechanism adjustments. Brake System Repair Procedures: Procedures for brake pad and rotor replacement, caliper overhaul, brake line bleeding, parking brake adjustment, and diagnosis of ABS/EBD system faults. Electrical System Diagnostics: Step-by-step troubleshooting guides for common electrical faults, using detailed wiring diagrams to trace circuits, test components, and diagnose issues with lighting, power accessories, sensors, and control modules. Suspension And Steering Service: Procedures for replacing ball joints, tie rod ends, control arms, shock absorbers, coil springs, power steering pump and rack, and wheel bearing replacement. Body And Chassis Repair: Guidelines for body panel alignment, dent repair, rust prevention, interior trim removal and installation, and glass replacement. Air Conditioning System Service: While not explicitly listed in all tags, HVAC system service (e.g., radiator, fan system) is generally covered in comprehensive workshop manuals, including refrigerant handling procedures where applicable. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed electrical system diagnostics and wiring diagrams. Suitable for DIYers and professional mechanics. Troubleshooting Depth: Includes specific troubleshooting flowcharts and diagnostic trees for various systems, enhancing the ability to pinpoint issues efficiently. Rebuild Procedures: Provides detailed instructions for complete engine and transmission rebuilds, including specifications for machining,...
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Mitsubishi Triton (a.k.a. L200) Pickup Truck Workshop Service Repair Manual 2006 (Searchable Indexed iPad-ready)
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Triton / L200
Year:
2006
Generation:
Fourth Generation (KA/KB series)
Codes
Chassis Codes:
KA4T (4x2), KB4T (4x4)
👋 Introduction
Market Position
Market Position:
The Mitsubishi Triton/L200 is a globally recognized and popular pickup truck, known for its ruggedness, versatility, and value. It competes in a highly competitive segment against vehicles like the Toyota Hilux, Ford Ranger, and Nissan Navara.
Competitive Analysis
Competitive Analysis:
This manual is essential for owners and mechanics supporting the Triton/L200, a vehicle valued for its workhorse capabilities in both commercial and recreational applications. Its strong market presence across many regions makes a comprehensive service manual a vital resource.
Key Features
Key Features:
This manual provides dealer-level technical information, enabling thorough maintenance and repair. The digital format with searchability and printability enhances user experience for workshop environments.
Target Audience
Target Audience:
Designed for both DIY enthusiasts looking to perform their own maintenance and repairs, as well as professional mechanics in independent workshops and dealership service departments.
📋 Manual Details
Coverage Areas
Coverage:
All models, all engines, all styles (including 4x2 and 4x4 variants)
Page Count
Page Count:
550+ pages
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical, Engine Control System, Engine Coolant, Cooling System, Cooling Fan System, Lubrication System, Fuel System, Ignition System, Starting System, Charging System, SFI System
Transmission:
Manual Transaxle System, Manual Transaxle Assy, Manual Transaxle Oil, Automatic Transmission (if applicable, coverage implied)
Drivetrain:
Drive Shaft, Differential Case Assy, Rear Axle Hub, Rear Axle Beam
Suspension:
Front Suspension System, Rear Suspension System, Rear Suspension, Coil Springs, Shock Absorbers
Brakes:
Brake System, Brake Master Cylinder, Brake Booster, Brake Fluid, Brake Pedal, Front Brake, Rear Brake, Parking Brake, Parking Brake Cable
Steering:
Steering System, Power Steering, Steering Column, Steering Sensor
Wheels Tires:
Wheel And Tire System, Tire & Wheel, Wheel Alignment
Electrical:
Electrical System, Wiring Diagrams, Wire Harness Repair, Lighting System, Combination Meter, Instrument Panel, Power Window Control System, Power Mirror Control System, Power Door Lock Control System, Audio System (Radio Receiver Assy), Horn, Cigarette Lighter Assy
Safety Restraint:
Supplemental Restraint System (SRS), Air Bag Systems (Curtain Shield Air Bag Assy, Center Air Bag Sensor Assy, Side Air Bag Sensor Assy, Passenger Air Bag Assy, Seat Position Air Bag Sensor), Seat Belt Warning System, Seat Belt
Body:
Body Repair, Exterior Panels, Interior Trim, Sun Roof System, Hood, Doors, Bumpers, Body Codes
Wiper Washer:
Wiper & Washer System, Windshield Wiper Motor Assy, Windshield Wiper Switch Assy, Rear Wiper Motor Assy, Washer Nozzle
Emission Control:
Emission Control Systems, Charcoal Canister
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, lubrication, belt inspections and replacements, spark plug replacement, battery maintenance, tire rotation, brake checks, coolant flushes.
Troubleshooting:
Diagnostic procedures for various systems, identification of common problems, electrical troubleshooting with wiring diagrams, engine performance diagnostics.
Repair:
Engine overhaul (cylinder head, cylinder block), transmission repair, brake system repair, suspension component replacement, steering system repair, electrical component replacement, body panel repair and replacement, interior component repair.
Diagnostics:
Detailed diagnostic strategies, fault code interpretation (where applicable), electrical circuit testing, component testing.
Engine Mechanical Procedures:
Detailed procedures for cylinder head removal and installation, valve clearance adjustment, piston and connecting rod service, crankshaft service, timing belt/chain replacement, oil pump removal and installation, and engine block machining specifications.
Engine Control System Procedures:
Diagnostic procedures for fuel injection, ignition timing, sensors (e.g., Camshaft Position Sensor, Crankshaft Position Sensor), actuators, and emissions control systems.
Transmission Repair Procedures:
Complete disassembly and reassembly instructions for manual and automatic transmissions, including torque converter service, valve body diagnosis and repair, and shift mechanism adjustments.
Brake System Repair Procedures:
Procedures for brake pad and rotor replacement, caliper overhaul, brake line bleeding, parking brake adjustment, and diagnosis of ABS/EBD system faults.
Electrical System Diagnostics:
Step-by-step troubleshooting guides for common electrical faults, using detailed wiring diagrams to trace circuits, test components, and diagnose issues with lighting, power accessories, sensors, and control modules.
Suspension And Steering Service:
Procedures for replacing ball joints, tie rod ends, control arms, shock absorbers, coil springs, power steering pump and rack, and wheel bearing replacement.
Body And Chassis Repair:
Guidelines for body panel alignment, dent repair, rust prevention, interior trim removal and installation, and glass replacement.
Air Conditioning System Service:
While not explicitly listed in all tags, HVAC system service (e.g., radiator, fan system) is generally covered in comprehensive workshop manuals, including refrigerant handling procedures where applicable.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed electrical system diagnostics and wiring diagrams. Suitable for DIYers and professional mechanics.
Troubleshooting Depth:
Includes specific troubleshooting flowcharts and diagnostic trees for various systems, enhancing the ability to pinpoint issues efficiently.
Rebuild Procedures:
Provides detailed instructions for complete engine and transmission rebuilds, including specifications for machining, assembly clearances, and torque values for critical fasteners.
Special Tools:
Highlights the use of specific Mitsubishi special tools required for certain procedures, ensuring accurate and safe repair execution.
📊 Manual Specifications
File Format
File Format:
PDF (Printable, Searchable, Indexed)
Print Quality
Print Quality:
High-quality, with detailed illustrations, drawings, and photos. Enlarged inset views for detailed part examination.
Binding Type
Binding Type:
Digital download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
Searchability
Searchability:
Searchable and indexed for quick information retrieval.
Compatibility
Compatibility:
Works with all PC-based Windows operating systems, Mac, and Linux.
Protection
Protection:
DRM-free, without any restrictions.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely covers the 4D56 2.5L turbodiesel and potential gasoline variants (e.g., 6G72 3.0L V6 or 4G63 2.4L) common in this generation. Specific engine variants would be detailed within the manual.
Performance
Performance Details:
Detailed specifications for horsepower, torque, bore, stroke, compression ratios, and performance tuning information for various engine options will be present.
Fuel System
Fuel System Type:
Likely includes fuel injection systems (MPI for gasoline, common rail direct injection for diesel) with detailed component descriptions, troubleshooting, and repair procedures.
🔧 Transmission
Standard
Standard Transmission:
Manual transmission options (e.g., 5-speed, 6-speed) are covered.
Optional
Optional Transmission:
Automatic transmission options (e.g., 4-speed, 5-speed INVECS-II/III) are likely covered given the model's availability.
Features
Transmission Features:
Includes details on clutch operation, drivetrain components, transfer case (for 4x4 models), and differential systems, including fluid specifications and maintenance.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Double Cab, Club Cab variants are covered, affecting overall dimensions and configurations.
Weights
Gross Vehicle Weight Rating:
Specific GVWR figures for different configurations will be detailed in the manual.
Curb Weight:
Curb weight specifications will vary by model and configuration and are provided.
🛡️ Safety Features
Ratings
Safety Ratings:
While the manual itself doesn't provide crash test ratings, it details the systems that contribute to safety, such as the SRS airbag system and brake system components.
Active Features
Active Safety Features:
Covers systems like ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and potentially ASC (Active Stability Control) or TCS (Traction Control System) depending on trim and market.
Passive Features
Passive Safety Features:
Detailed coverage of the Supplemental Restraint System (SRS), including airbag modules, sensors, and seat belt pretensioners.
💡 Technology Features
Infotainment
Infotainment Systems:
Covers basic audio systems, including radio receiver, speakers, and potential accessory integrations like cigarette lighters and power outlets.
Driver Assistance
Driver Assistance Features:
Details on ABS, EBD, and potentially TCS/ASC systems, along with their operation and maintenance.
Connectivity
Connectivity Features:
Information related to basic electrical connections for accessories and power sources.
🔧 Maintenance
Service Intervals
Recommended Intervals:
The manual will provide detailed service interval schedules for all major maintenance tasks, including oil changes (e.g., every 10,000 km or 6 months), filter replacements, timing belt/chain checks (depending on engine), and brake fluid flushes.
Timing Belt Interval:
For engines that use a timing belt (e.g., some gasoline variants), the manual will specify replacement intervals (typically between 90,000 and 100,000 km) and related component replacement (tensioners, idlers).
Differential Oil Interval:
Recommended intervals for changing differential and transfer case fluid will be provided (e.g., every 40,000-60,000 km depending on usage).
Fluid Specifications
Engine Oil Specification:
Specific engine oil viscosity grades (e.g., 5W-30, 10W-30, 10W-40 depending on climate and engine type) and API service classifications will be listed, along with oil capacities. For example, the 4D56 diesel often requires API CF or CH-4 rated oil.
Coolant Specification:
Manual will specify coolant type (e.g., ethylene glycol based, long-life coolant) and mixture ratios (e.g., 50/50 with distilled water), and capacity for the cooling system.
Brake Fluid Specification:
Standard DOT 3 or DOT 4 brake fluid will be recommended, with refill procedures detailed.
Transmission Fluid Specification:
Specifications for manual transmission oil (e.g., API GL-4 or GL-5) and automatic transmission fluid (e.g., Mitsubishi DiaQueen ATF SP-II M or equivalent) will be provided with capacities.
Known Issues
Common Issues:
The manual implicitly addresses common issues by providing detailed repair procedures for components that may be prone to wear or failure, such as turbocharger issues (on diesel models), suspension wear, and electrical connector corrosion.
Parts Information
Part Numbers:
While not a parts catalog, the manual's detailed illustrations and component breakdowns can assist in identifying parts for ordering. Specific part numbers are typically found in dedicated parts manuals.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history in producing robust and reliable vehicles, including a significant lineage of pickup trucks dating back decades, establishing the L200/Triton as a global staple in its segment.
Model Evolution
Model Evolution 2006:
The 2006 model represents the fourth generation (KA/KB series) of the L200/Triton, which introduced a more modern and aerodynamic design compared to its predecessors, along with updated powertrains and chassis.
Production
Production Locations:
The Triton/L200 is manufactured globally, with significant production facilities in Japan and Thailand.
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