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Mitsubishi Triton 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton Year: 2007 Generation Generation Code: Fourth Generation (Fourth Generation L200/Triton) Codes Chassis Code: KB4T (4x4), KB8T (4x4) Engine Code Examples: 4D56 (2.5L Diesel), 6G72 (3.0L V6 Petrol), 6G74 (3.5L V6 Petrol) 👋 Introduction Market Position Segment: Mid-size pickup truck (Ute in some markets). Target Audience: Commercial users, families, off-road enthusiasts, general consumers seeking utility and durability. Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Nissan Navara, Holden Colorado, Isuzu D-Max. Key Features Body Styles: Single Cab, Double Cab, Club Cab/Extra Cab; various tray/bed configurations. Drivetrain Options: 2WD (RWD) and 4WD (4x4) options. Reputation: Known for its robustness, reliability, and off-road capability, particularly in its diesel variants. 📋 Manual Details Coverage Areas Coverage Description: Complete official factory service and repair manual covering all aspects of the 2007 Mitsubishi Triton, including maintenance, troubleshooting, diagnostics, repair procedures, and specifications. Page Count Page Count: Hundreds of pages (exact count not specified but implied to be comprehensive). Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Engine mechanical, fuel system, ignition system, emissions control, engine cooling, lubrication system. Powertrain: Manual and automatic transmissions, transfer case, differentials (front and rear), driveshafts, clutch system. Chassis And Suspension: Front and rear suspension (independent front, leaf spring rear typically), steering system, wheel alignment, braking system (ABS included where applicable), wheels and tires. Electrical And Electronics: Battery, charging system, starting system, lighting, instruments and gauges, infotainment system, body electrical components, wiring diagrams. Body And Interior: Body panels, doors, windows, seats, interior trim, HVAC system, airbags, safety restraints. Procedures Included Routine Maintenance: Oil and filter changes, fluid checks and top-ups, air filter replacement, spark plug replacement, belt inspection and replacement. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation. Major Repairs: Engine overhaul, transmission rebuild, suspension component replacement, brake system repairs, electrical system diagnosis and repair. Special Procedures: Engine timing, clutch replacement, differential overhaul, torque specifications for critical fasteners. Technical Depth Depth Level: Comprehensive. Covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic trees and specifications. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF format, no physical binding). Paper Type Paper Type: N/A (Digital PDF format, no physical paper type). ⚙️ Engine Specifications Primary Engine Engine Code And Type: 4D56 - 2.5L SOHC 8-valve Intercooled Turbo Diesel (Common in many markets) Displacement: 2477 cc (2.5 Liters) Bore X Stroke: 91.1 mm x 95.0 mm Compression Ratio: 18.1:1 Horsepower Output: Approx. 133 hp (99 kW) @ 4000 rpm (varies by market and specific tune) Torque Output: Approx. 314 Nm (231 lb-ft) @ 2000 rpm (varies by market and specific tune) Secondary Engine Petrol Engine Code And Type: 6G72 - 3.0L SOHC 24-valve V6 MIVEC Petrol Displacement: 2972 cc (3.0 Liters) Horsepower Output: Approx. 178 hp (133 kW) @ 5500 rpm Torque Output: Approx. 255 Nm (188 lb-ft) @ 4000 rpm Fuel System Fuel Delivery Diesel: Common Rail Direct Injection (CRDI) with Turbocharging and Intercooler Fuel Type: Diesel (for 4D56), Unleaded Petrol (for 6G72) Performance Emission Controls: Euro 3/4 compliant (market dependent), EGR system. 🔧 Transmission Standard Transmission Type Diesel: 5-speed Manual Transmission (W5MBB) Optional Transmission Type Diesel Auto: 4-speed Automatic Transmission (V4A51) Transmission Type Petrol Auto: 5-speed Automatic Transmission (W5A5A) Features Transfer Case: Part-time 4WD system with electronic engagement (Super Select 4WD II optional on some variants). Clutch Type: Hydraulic clutch actuation (for manual transmission). Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 (refer to manual for exact spec). Automatic Transmission Fluid: Diamond ATF SP-III or equivalent (refer to manual for exact spec). 📐 Dimensions Exterior Length: Varies by body style and configuration (e.g., Double Cab approx. 5000-5200 mm). Width: Approx. 1750-1800 mm (excluding mirrors). Height: Approx. 1760-1800 mm. Weights Curb Weight: Varies significantly by configuration (e.g., 1700 kg - 2000+ kg). Gross Vehicle Weight Rating Gvwr: Approx. 2700 kg - 3000+ kg. Towing Capacity: Up to 3000 kg (braked trailer, market dependent). Payload Capacity: Approx. 900 kg - 1200 kg. 🛡️ Safety Features Ratings Ancap Rating: 4 stars (for Double Cab models with specific safety features, achieved in earlier testing cycles). Active Features ABS: Anti-lock Braking System (Standard on most, optional on base models). E Brake Distribution: Electronic Brake-force Distribution (EBD) often paired with ABS. Brake Assist: Brake Assist (BA) may be available on higher trims. Passive Features Airbags: Driver and passenger front airbags standard; side and curtain airbags available on higher trims. Seatbelts: Pre-tensioning seatbelts with force limiters. Child Seat Anchors: ISOFIX/LATCH child seat anchorage points (typically in rear seats of Double Cab). 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM/CD...
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Mitsubishi Triton 2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Triton
Year:
2007
Generation
Generation Code:
Fourth Generation (Fourth Generation L200/Triton)
Codes
Chassis Code:
KB4T (4x4), KB8T (4x4)
Engine Code Examples:
4D56 (2.5L Diesel), 6G72 (3.0L V6 Petrol), 6G74 (3.5L V6 Petrol)
👋 Introduction
Market Position
Segment:
Mid-size pickup truck (Ute in some markets).
Target Audience:
Commercial users, families, off-road enthusiasts, general consumers seeking utility and durability.
Competitive Analysis
Key Competitors:
Toyota Hilux, Ford Ranger, Nissan Navara, Holden Colorado, Isuzu D-Max.
Key Features
Body Styles:
Single Cab, Double Cab, Club Cab/Extra Cab; various tray/bed configurations.
Drivetrain Options:
2WD (RWD) and 4WD (4x4) options.
Reputation:
Known for its robustness, reliability, and off-road capability, particularly in its diesel variants.
📋 Manual Details
Coverage Areas
Coverage Description:
Complete official factory service and repair manual covering all aspects of the 2007 Mitsubishi Triton, including maintenance, troubleshooting, diagnostics, repair procedures, and specifications.
Page Count
Page Count:
Hundreds of pages (exact count not specified but implied to be comprehensive).
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Management:
Engine mechanical, fuel system, ignition system, emissions control, engine cooling, lubrication system.
Powertrain:
Manual and automatic transmissions, transfer case, differentials (front and rear), driveshafts, clutch system.
Chassis And Suspension:
Front and rear suspension (independent front, leaf spring rear typically), steering system, wheel alignment, braking system (ABS included where applicable), wheels and tires.
Electrical And Electronics:
Battery, charging system, starting system, lighting, instruments and gauges, infotainment system, body electrical components, wiring diagrams.
Body And Interior:
Body panels, doors, windows, seats, interior trim, HVAC system, airbags, safety restraints.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid checks and top-ups, air filter replacement, spark plug replacement, belt inspection and replacement.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation.
Major Repairs:
Engine overhaul, transmission rebuild, suspension component replacement, brake system repairs, electrical system diagnosis and repair.
Special Procedures:
Engine timing, clutch replacement, differential overhaul, torque specifications for critical fasteners.
Technical Depth
Depth Level:
Comprehensive. Covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic trees and specifications.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF format, no physical binding).
Paper Type
Paper Type:
N/A (Digital PDF format, no physical paper type).
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
4D56 - 2.5L SOHC 8-valve Intercooled Turbo Diesel (Common in many markets)
Displacement:
2477 cc (2.5 Liters)
Bore X Stroke:
91.1 mm x 95.0 mm
Compression Ratio:
18.1:1
Horsepower Output:
Approx. 133 hp (99 kW) @ 4000 rpm (varies by market and specific tune)
Torque Output:
Approx. 314 Nm (231 lb-ft) @ 2000 rpm (varies by market and specific tune)
Secondary Engine Petrol
Engine Code And Type:
6G72 - 3.0L SOHC 24-valve V6 MIVEC Petrol
Displacement:
2972 cc (3.0 Liters)
Horsepower Output:
Approx. 178 hp (133 kW) @ 5500 rpm
Torque Output:
Approx. 255 Nm (188 lb-ft) @ 4000 rpm
Fuel System
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDI) with Turbocharging and Intercooler
Fuel Type:
Diesel (for 4D56), Unleaded Petrol (for 6G72)
Performance
Emission Controls:
Euro 3/4 compliant (market dependent), EGR system.
🔧 Transmission
Standard
Transmission Type Diesel:
5-speed Manual Transmission (W5MBB)
Optional
Transmission Type Diesel Auto:
4-speed Automatic Transmission (V4A51)
Transmission Type Petrol Auto:
5-speed Automatic Transmission (W5A5A)
Features
Transfer Case:
Part-time 4WD system with electronic engagement (Super Select 4WD II optional on some variants).
Clutch Type:
Hydraulic clutch actuation (for manual transmission).
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (refer to manual for exact spec).
Automatic Transmission Fluid:
Diamond ATF SP-III or equivalent (refer to manual for exact spec).
📐 Dimensions
Exterior
Length:
Varies by body style and configuration (e.g., Double Cab approx. 5000-5200 mm).
Width:
Approx. 1750-1800 mm (excluding mirrors).
Height:
Approx. 1760-1800 mm.
Weights
Curb Weight:
Varies significantly by configuration (e.g., 1700 kg - 2000+ kg).
Gross Vehicle Weight Rating Gvwr:
Approx. 2700 kg - 3000+ kg.
Towing Capacity:
Up to 3000 kg (braked trailer, market dependent).
Payload Capacity:
Approx. 900 kg - 1200 kg.
🛡️ Safety Features
Ratings
Ancap Rating:
4 stars (for Double Cab models with specific safety features, achieved in earlier testing cycles).
Active Features
ABS:
Anti-lock Braking System (Standard on most, optional on base models).
E Brake Distribution:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Brake Assist:
Brake Assist (BA) may be available on higher trims.
Passive Features
Airbags:
Driver and passenger front airbags standard; side and curtain airbags available on higher trims.
Seatbelts:
Pre-tensioning seatbelts with force limiters.
Child Seat Anchors:
ISOFIX/LATCH child seat anchorage points (typically in rear seats of Double Cab).
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM/CD player with optional MP3 playback and auxiliary input. Higher trims may feature more advanced audio systems and speaker configurations.
Display:
Basic digital display for clock and audio information. Higher trims might have a multi-information display.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth:
Not commonly available as standard on 2007 models; aftermarket integration is typical.
Usb:
Rarely found as standard. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically every 10,000 km or 6 months, whichever comes first (refer to manual for exact Diesel Particulate Filter (DPF) considerations if applicable).
Oil Change Interval Petrol:
Typically every 15,000 km or 12 months, whichever comes first.
Air Filter Replacement:
Every 20,000-40,000 km or as per manual, inspect more frequently in dusty conditions.
Fuel Filter Replacement Diesel:
Every 40,000-60,000 km (crucial for diesel longevity).
Timing Belt Replacement:
Not applicable for 4D56 diesel (uses timing chain). For 6G72 V6 petrol, typically around 100,000 km (verify belt vs. chain system).
Fluid Specifications
Engine Oil Diesel:
API CI-4/CJ-4 or ACEA E7/E9, SAE 15W-40 or 5W-30 (low SAPS for DPF if equipped - consult manual).
Engine Oil Petrol:
API SM/SN or ILSAC GF-4/GF-5, SAE 10W-30 or 5W-30.
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent (ethylene glycol based, phosphate-free).
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific requirements).
Known Issues
Common Diesel Issues:
Turbocharger wear, injector issues (especially with contaminated fuel), glow plug failure, EGR valve clogging, potential for cylinder head gasket issues on higher mileage units.
Common Petrol Issues:
Spark plug fouling, catalytic converter failure, potential for valve stem seal wear leading to oil consumption.
Suspension And Drivetrain:
Worn ball joints and tie rod ends, leaf spring fatigue (common for all leaf-sprung trucks), universal joint wear, differential seal leaks.
Electrical Issues:
Corroded electrical connectors (especially in humid/coastal environments), alternator failure, starter motor issues.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history in vehicle production dating back to the early 20th century, known for its robust vehicles and motorsport heritage.
Model Evolution
Triton Lineage:
The Triton is part of Mitsubishi's long-standing line of pickup trucks, which originated with the Mitsubishi Forte in the 1970s. The 'L200' name was used internationally for many years before 'Triton' became more widespread. The 2007 model represents the fourth generation, introduced in late 2005.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Okazaki Plant) and Thailand (Laem Chabang Plant), with assembly in other countries for specific markets.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2007 model year are not prominently documented, the Triton/L200 consistently received positive reviews for its capability, durability, and value proposition in the light commercial vehicle segment across various markets.
Ratings
Off Road Capability Rating:
High, due to its robust chassis, available 4WD system, and good ground clearance.
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