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Mitsubushi GALANT Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant 👋 Introduction Market Position Segment: Mid-size sedan (historically). Competitive Analysis Competitors: Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Lumina, Nissan Altima. Key Features Appeal: Often offered a blend of sportiness and comfort, with various engine options and available AWD in some generations. 📋 Manual Details Coverage Areas General Coverage: All models and all engines of the Mitsubishi Galant. Body And Interior: Covers repair and replacement of body panels, doors, windows, seats, dashboard, and trim components. Troubleshooting Guides: Extensive troubleshooting sections for common symptoms and problems across all vehicle systems. Page Count Estimated Page Count: Extensive (Specific count not provided, but described as 'every single detail'). Typically, comprehensive factory service manuals exceed 1000 pages. Manual Type Type: Complete Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, diagnostics, fuel system, cooling system, lubrication system, ignition system, emission control systems, engine management (ECU). Transmission Systems: Manual and automatic transmission repair, maintenance, diagnostics, fluid specifications, and internal component servicing. Drivetrain Systems: Front-wheel drive (FWD) and all-wheel drive (AWD) systems, drive shafts, CV joints, differentials. Suspension Steering: Front and rear suspension systems, shock absorbers, springs, bushings, power steering system, steering gear, alignment specifications. Brake Systems: Brake hydraulics, calipers, rotors, pads, parking brake system, ABS (Anti-lock Braking System) diagnostics and repair. Electrical Systems: Battery, charging system, starter motor, lighting systems, instrument panel, power windows, door locks, comfort systems, wiring diagrams, fuse box locations. Body Chassis: Body panel repair, chassis specifications, frame alignment, doors, hood, trunk, interior trim, glass replacement. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system servicing, refrigerant handling, component replacement. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement, brake fluid flush, coolant flush. Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, use of scan tools. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems. Rebuild Procedures: Detailed instructions for complete engine and transmission rebuilds, including specifications for clearances and torque values. Technical Specifications: Torque specifications for all fasteners, fluid capacities, electrical specifications, component measurements, alignment angles. Wheel Alignment: Detailed specifications for caster, camber, and toe angles for both front and rear axles, along with procedures for adjustment. Tire Replacement: Information on tire pressure, recommended tire sizes, wheel specifications (bolt pattern, offset), and lug nut torque. Lighting System Repair: Headlights, taillights, turn signals, interior lighting, and fog lights: bulb types, replacement procedures, and troubleshooting for electrical faults. Technical Depth Depth: Comprehensive, from basic scheduled maintenance to complete engine/transmission overhaul and advanced electrical system diagnostics. Engine Control Module: Covers ECU diagnostics, sensor data interpretation, and troubleshooting of engine performance issues related to electronic control. Catalytic Converter Diagnostics: Procedures for diagnosing catalytic converter efficiency and related emissions control systems. Chassis Diagnostic Codes: Includes diagnostic trouble codes (DTCs) for ABS, SRS, and potentially chassis control modules. Wiring Diagrams: Comprehensive, detailed wiring diagrams for all electrical systems, crucial for electrical troubleshooting. 📊 Manual Specifications File Format Format: Digital Download (e.g., PDF), typically searchable and printable. Print Quality Quality: High-resolution images, diagrams, and text for clarity and ease of use. Binding Type Binding: Not applicable for digital download. If a physical copy were implied, it would typically be a comb-bound or perfect-bound manual. Paper Type Paper: Not applicable for digital download. Professional service manuals are typically printed on durable, high-quality paper. ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Includes all engine variants offered for the Galant across its production years (e.g., 4-cylinder 4G6x series, V6 6G7x series). Specific displacements range from 1.8L to 3.0L. The manual will detail specific engines like the 4G63, 4G64, 6A12, 6G72. Performance Horsepower Torque: Provides detailed horsepower and torque figures for each specific engine and generation covered. For example, a 4G63 might produce around 140-150 HP, while a 6G72 V6 could range from 170-200 HP depending on the generation and tuning. Fuel System Fuel Delivery: Covers multi-point fuel injection (MPI), electronic fuel injection (EFI), fuel pump specifications, pressure testing, injector servicing, and throttle body maintenance. Emission Controls: Details on PCV systems, EVAP systems, EGR systems, and oxygen sensors. 🔧 Transmission Standard Standard Transmission: Typically a 5-speed manual transmission for base models or performance variants. Optional Optional Transmission: Commonly a 4-speed or 5-speed automatic transmission. Some generations offered a continuously variable transmission (CVT) or INVECS-II sportronic automatic. Features Transmission Features: Includes details on clutch replacement (manual), torque converter operation (automatic), transmission control unit (TCU) diagnostics, and shift solenoid testing. 📐 Dimensions Exterior Overall Length: Varies significantly by generation. For example, the 7th generation (1999-2005) was approximately 183.7 inches. Wheelbase: Varies by generation. The 7th generation had a wheelbase of approximately 104.7 inches. Weights Curb Weight: Typically ranges from approximately 3,000 to 3,400...
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Mitsubushi GALANT Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
👋 Introduction
Market Position
Segment:
Mid-size sedan (historically).
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Lumina, Nissan Altima.
Key Features
Appeal:
Often offered a blend of sportiness and comfort, with various engine options and available AWD in some generations.
📋 Manual Details
Coverage Areas
General Coverage:
All models and all engines of the Mitsubishi Galant.
Body And Interior:
Covers repair and replacement of body panels, doors, windows, seats, dashboard, and trim components.
Troubleshooting Guides:
Extensive troubleshooting sections for common symptoms and problems across all vehicle systems.
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but described as 'every single detail'). Typically, comprehensive factory service manuals exceed 1000 pages.
Manual Type
Type:
Complete Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, diagnostics, fuel system, cooling system, lubrication system, ignition system, emission control systems, engine management (ECU).
Transmission Systems:
Manual and automatic transmission repair, maintenance, diagnostics, fluid specifications, and internal component servicing.
Drivetrain Systems:
Front-wheel drive (FWD) and all-wheel drive (AWD) systems, drive shafts, CV joints, differentials.
Suspension Steering:
Front and rear suspension systems, shock absorbers, springs, bushings, power steering system, steering gear, alignment specifications.
Brake Systems:
Brake hydraulics, calipers, rotors, pads, parking brake system, ABS (Anti-lock Braking System) diagnostics and repair.
Electrical Systems:
Battery, charging system, starter motor, lighting systems, instrument panel, power windows, door locks, comfort systems, wiring diagrams, fuse box locations.
Body Chassis:
Body panel repair, chassis specifications, frame alignment, doors, hood, trunk, interior trim, glass replacement.
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system servicing, refrigerant handling, component replacement.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement, brake fluid flush, coolant flush.
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, use of scan tools.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems.
Rebuild Procedures:
Detailed instructions for complete engine and transmission rebuilds, including specifications for clearances and torque values.
Technical Specifications:
Torque specifications for all fasteners, fluid capacities, electrical specifications, component measurements, alignment angles.
Wheel Alignment:
Detailed specifications for caster, camber, and toe angles for both front and rear axles, along with procedures for adjustment.
Tire Replacement:
Information on tire pressure, recommended tire sizes, wheel specifications (bolt pattern, offset), and lug nut torque.
Lighting System Repair:
Headlights, taillights, turn signals, interior lighting, and fog lights: bulb types, replacement procedures, and troubleshooting for electrical faults.
Technical Depth
Depth:
Comprehensive, from basic scheduled maintenance to complete engine/transmission overhaul and advanced electrical system diagnostics.
Engine Control Module:
Covers ECU diagnostics, sensor data interpretation, and troubleshooting of engine performance issues related to electronic control.
Catalytic Converter Diagnostics:
Procedures for diagnosing catalytic converter efficiency and related emissions control systems.
Chassis Diagnostic Codes:
Includes diagnostic trouble codes (DTCs) for ABS, SRS, and potentially chassis control modules.
Wiring Diagrams:
Comprehensive, detailed wiring diagrams for all electrical systems, crucial for electrical troubleshooting.
📊 Manual Specifications
File Format
Format:
Digital Download (e.g., PDF), typically searchable and printable.
Print Quality
Quality:
High-resolution images, diagrams, and text for clarity and ease of use.
Binding Type
Binding:
Not applicable for digital download. If a physical copy were implied, it would typically be a comb-bound or perfect-bound manual.
Paper Type
Paper:
Not applicable for digital download. Professional service manuals are typically printed on durable, high-quality paper.
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Includes all engine variants offered for the Galant across its production years (e.g., 4-cylinder 4G6x series, V6 6G7x series). Specific displacements range from 1.8L to 3.0L. The manual will detail specific engines like the 4G63, 4G64, 6A12, 6G72.
Performance
Horsepower Torque:
Provides detailed horsepower and torque figures for each specific engine and generation covered. For example, a 4G63 might produce around 140-150 HP, while a 6G72 V6 could range from 170-200 HP depending on the generation and tuning.
Fuel System
Fuel Delivery:
Covers multi-point fuel injection (MPI), electronic fuel injection (EFI), fuel pump specifications, pressure testing, injector servicing, and throttle body maintenance.
Emission Controls:
Details on PCV systems, EVAP systems, EGR systems, and oxygen sensors.
🔧 Transmission
Standard
Standard Transmission:
Typically a 5-speed manual transmission for base models or performance variants.
Optional
Optional Transmission:
Commonly a 4-speed or 5-speed automatic transmission. Some generations offered a continuously variable transmission (CVT) or INVECS-II sportronic automatic.
Features
Transmission Features:
Includes details on clutch replacement (manual), torque converter operation (automatic), transmission control unit (TCU) diagnostics, and shift solenoid testing.
📐 Dimensions
Exterior
Overall Length:
Varies significantly by generation. For example, the 7th generation (1999-2005) was approximately 183.7 inches.
Wheelbase:
Varies by generation. The 7th generation had a wheelbase of approximately 104.7 inches.
Weights
Curb Weight:
Typically ranges from approximately 3,000 to 3,400 lbs, depending on engine and drivetrain.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Varies by generation and testing year. Earlier generations might not have NHTSA ratings available. Later models would have specific ratings for frontal and side impacts.
Active Features
ABS:
Anti-lock Braking System (ABS) is covered, including hydraulic unit, wheel speed sensors, and ABS control module diagnostics.
Passive Features
Airbags:
Frontal airbags, and in later models, side airbags. Manual covers airbag system diagnostics, sensor replacement, and SRS (Supplemental Restraint System) module.
💡 Technology Features
Infotainment
Audio System:
Covers factory radio, CD players, speakers, amplifier (if equipped), and antenna systems. May include basic troubleshooting for these components.
Driver Assistance
Cruise Control:
Diagnostic and repair procedures for the cruise control system, including servo, module, and switch operation.
Connectivity
Power Accessories:
Includes troubleshooting for power windows, door locks, mirrors, and seat adjustments, detailing motor, switch, and wiring harness functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,750 to 7,500 miles or 6 to 12 months, depending on engine oil type and driving conditions. Manual will specify for each engine.
Timing Belt Interval:
For engines with timing belts (e.g., 4G6x series), replacement is typically recommended every 60,000 to 90,000 miles. Manual will provide exact interval and part numbers.
Fluid Specifications
Engine Oil Spec:
Commonly SAE 5W-30 or 5W-40 for gasoline engines, API SN or newer. Manual will specify exact viscosity and API service category for each engine variant.
Transmission Fluid Spec:
For automatic transmissions, likely ATF SP-III or equivalent. For manual transmissions, SAE 75W-90 or 80W-90 gear oil. Manual will detail specific fluid types and capacities.
Coolant Spec:
Typically a 50/50 mixture of deionized water and ethylene glycol-based antifreeze (e.g., green, pink, or orange type, depending on the era). Manual will specify approved coolant types.
Known Issues
Engine Mounts:
Degradation of engine mounts leading to increased vibration can be a common issue in higher mileage vehicles.
Automatic Transmission Shifting:
Some automatic transmissions can develop shifting issues or torque converter problems over time, particularly with insufficient maintenance.
Suspension Bushings:
Wear and tear on suspension bushings can lead to clunking noises and imprecise handling.
Oil Leaks:
Valve cover gaskets and oil pan gaskets can deteriorate, leading to oil leaks.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi has a history of producing reliable and often performance-oriented vehicles, with a focus on engineering and affordability.
Model Evolution
Generations:
The Galant has gone through multiple generations, evolving from a compact/intermediate sedan to a larger mid-size sedan, with styling and mechanical changes significantly between generations (e.g., 1st gen 1969-1976, 7th gen 1999-2005).
Production
Production Years:
1969 to 2012 (global production, with variations in market availability and naming conventions).
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Ratings varied across generations. Some Galant models received average to above-average reliability scores from publications like Consumer Reports, while others had specific areas noted for improvement.
Ratings
Jdpower Dependability:
Dependability scores varied. The manual does not provide award information but would detail the systems that contribute to a vehicle's overall reliability.
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