New Holland TM120 TM130 TM140 TM155 TM175 TM190 Tractor Industrial Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: New Holland Model: TM Series Tractors Covered Models: • TM120 • TM130 • TM140 • TM155 • TM175 • TM190 Product Type: Industrial Service Repair Workshop Manual 👋 Introduction Market Position Target Audience: Tractor owners, farm mechanics, agricultural workshops, New Holland service technicians. Value Proposition: Empowers users to perform maintenance and repairs efficiently, reducing downtime and service costs. Competitive Analysis Manual Type Advantage: Comprehensive workshop manual format provides more technical detail than an owner's manual, ideal for repair. Key Features Ease Of Use: Designed with easy-to-follow, step-by-step instructions and visual aids. Completeness: Covers all aspects of service, repair, and maintenance from routine to complex. Availability: Instant download provides immediate access to crucial repair information. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Delivery Method: Instant Digital Download Compatibility: PC, MAC, Linux Page Count: Estimated 1000+ pages (typical for comprehensive tractor service manuals) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, lubrication system, cooling system, intake and exhaust systems, engine diagnostics, troubleshooting. Transmission Drivetrain: Manual transmission, powershift transmission (if applicable), differential, final drives, PTO (Power Take-Off) systems, driveline components. Hydraulic Systems: Hydraulic pump, control valves, cylinders, hoses, filters, hydraulic system troubleshooting and repair, implement control systems. Electrical Systems: Starter system, charging system, battery, lighting, instrumentation, wiring diagrams, electrical component testing, troubleshooting. Braking Systems: Service brakes, parking brake, hydraulic brake system components, troubleshooting and repair. Steering Systems: Power steering system, steering components, troubleshooting and repair. Chassis And Body: Frame, fenders, cab components, operator station, mounting points, troubleshooting. Operator Controls: Levers, pedals, switches, dashboard controls, function explanation. Procedures Included Routine Maintenance: Fluid checks and changes, filter replacement, lubrication, greasing points, inspection procedures. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Disassembly And Assembly: Detailed steps for removing, inspecting, repairing, and reassembling major components and systems. Rebuilding Procedures: Comprehensive instructions for complete engine, transmission, and hydraulic component rebuilds. Adjustment And Calibration: Procedures for adjusting linkages, hydraulic pressures, and other critical settings. Installation Procedures: Guidance for installing specific parts or accessories. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic routine maintenance to complex engine and transmission overhauls. Includes detailed diagnostic procedures and specifications. Diagnostic Tools: Information on required special tools and equipment for diagnosis and repair. Specifications And Tolerances: Detailed torque values, clearances, pressures, and other critical specifications for all components. Wiring Diagrams: Full electrical system wiring diagrams for accurate troubleshooting and repair. Pictorial Guidance: Includes pictures and illustrations to clarify procedures and component identification. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (typical for well-produced PDF manuals) Printable: Yes Digital Rights: Downloadable for personal use Print Quality Image Resolution: High-resolution images and diagrams suitable for screen viewing and printing. Document Layout: Clear, organized layout with step-by-step instructions. Binding Type Binding: Not applicable (digital format) Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Family: Likely New Holland Genesis or similar engine platforms for the era, often Cummins QSB or John Deere PowerTech engines depending on specific regional configurations. Engine Types: Diesel, turbocharged and intercooled. Performance Horsepower Range: Approximate: TM120 (120 HP), TM130 (130 HP), TM140 (140 HP), TM155 (155 HP), TM175 (175 HP), TM190 (190 HP) - flywheel horsepower. Actual rated power will vary by specific engine configuration and rating. Torque Specifications: Detailed torque specifications for engine components will be found within the manual, specific to each engine model. Fuel System Fuel Type: Diesel Fuel Injection System: High-pressure common rail (HPCR) or electronic unit injection (EUI) depending on engine generation. Fuel Filters: Primary and secondary fuel filters, replacement intervals and part numbers will be detailed. Lubrication System Oil Type: Refer to manual for specific viscosity grades (e.g., 15W-40 API CI-4 or newer) and API service classification. Oil Capacity: Specific oil capacities for each engine model will be provided. Cooling System Coolant Type: Ethylene glycol-based antifreeze/coolant with corrosion inhibitors. Specific brand recommendations may be in the manual. Coolant Capacity: Specific coolant capacities will be detailed for each tractor model. 🔧 Transmission Standard Transmission Type: Powershift Transmission (e.g., 16x16, 19x12) Optional Optional Transmission: Some configurations may have offered a partially synchronized gearbox, but the Powershift is the defining feature. Features Powershift Operation: Electro-hydraulic control for on-the-go shifting without disengaging the clutch. Transmission Fluid: Refer to manual for specific TO-4 or equivalent fluid specifications and change intervals. Fluid capacity will vary by model. Differential Lock: Mechanical or electro-hydraulic engagement of front and rear differentials. 📐 Dimensions Exterior Wheelbase: Varies by model, typically in the range of 2600-2800 mm (102-110 inches). Overall Length: Varies by model and configuration, often around 4500-5000 mm (177-197 inches). Overall Width: Varies based on tire size and configuration, typically around 2000-2500 mm (79-98 inches). Overall Height: Varies based on cab and tire...
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Disassembly And Assembly:
Detailed steps for removing, inspecting, repairing, and reassembling major components and systems.
Rebuilding Procedures:
Comprehensive instructions for complete engine, transmission, and hydraulic component rebuilds.
Adjustment And Calibration:
Procedures for adjusting linkages, hydraulic pressures, and other critical settings.
Installation Procedures:
Guidance for installing specific parts or accessories.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic routine maintenance to complex engine and transmission overhauls. Includes detailed diagnostic procedures and specifications.
Diagnostic Tools:
Information on required special tools and equipment for diagnosis and repair.
Specifications And Tolerances:
Detailed torque values, clearances, pressures, and other critical specifications for all components.
Wiring Diagrams:
Full electrical system wiring diagrams for accurate troubleshooting and repair.
Pictorial Guidance:
Includes pictures and illustrations to clarify procedures and component identification.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (typical for well-produced PDF manuals)
Printable:
Yes
Digital Rights:
Downloadable for personal use
Print Quality
Image Resolution:
High-resolution images and diagrams suitable for screen viewing and printing.
Document Layout:
Clear, organized layout with step-by-step instructions.
Binding Type
Binding:
Not applicable (digital format)
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Likely New Holland Genesis or similar engine platforms for the era, often Cummins QSB or John Deere PowerTech engines depending on specific regional configurations.
Engine Types:
Diesel, turbocharged and intercooled.
Performance
Horsepower Range:
Approximate: TM120 (120 HP), TM130 (130 HP), TM140 (140 HP), TM155 (155 HP), TM175 (175 HP), TM190 (190 HP) - flywheel horsepower. Actual rated power will vary by specific engine configuration and rating.
Torque Specifications:
Detailed torque specifications for engine components will be found within the manual, specific to each engine model.
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
High-pressure common rail (HPCR) or electronic unit injection (EUI) depending on engine generation.
Fuel Filters:
Primary and secondary fuel filters, replacement intervals and part numbers will be detailed.
Lubrication System
Oil Type:
Refer to manual for specific viscosity grades (e.g., 15W-40 API CI-4 or newer) and API service classification.
Oil Capacity:
Specific oil capacities for each engine model will be provided.
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze/coolant with corrosion inhibitors. Specific brand recommendations may be in the manual.
Coolant Capacity:
Specific coolant capacities will be detailed for each tractor model.
🔧 Transmission
Standard
Transmission Type:
Powershift Transmission (e.g., 16x16, 19x12)
Optional
Optional Transmission:
Some configurations may have offered a partially synchronized gearbox, but the Powershift is the defining feature.
Features
Powershift Operation:
Electro-hydraulic control for on-the-go shifting without disengaging the clutch.
Transmission Fluid:
Refer to manual for specific TO-4 or equivalent fluid specifications and change intervals. Fluid capacity will vary by model.
Differential Lock:
Mechanical or electro-hydraulic engagement of front and rear differentials.
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically in the range of 2600-2800 mm (102-110 inches).
Overall Length:
Varies by model and configuration, often around 4500-5000 mm (177-197 inches).
Overall Width:
Varies based on tire size and configuration, typically around 2000-2500 mm (79-98 inches).
Overall Height:
Varies based on cab and tire size, typically around 2800-3000 mm (110-118 inches) to the top of the cab.
Weights
Operating Weight:
Varies significantly by model, roughly 5500 kg to 7500 kg (12,000 lbs to 16,500 lbs).
Front Axle Capacity:
Specific ratings will be in manual.
Rear Axle Capacity:
Specific ratings will be in manual.
🛡️ Safety Features
Ratings
Operator Station Safety:
ROPS (Roll-Over Protective Structure) certified cab or frame.
Active Features
Parking Brake:
Mechanical or hydraulic parking brake system.
Braking System:
Hydraulic wet disc brakes for effective stopping power.
Passive Features
Seat Belt:
Operator seat belt for restraint.
Lighting:
Work lights (front and rear) for visibility.
💡 Technology Features
Infotainment
Operator Comfort:
Cab design focused on operator comfort and functionality with climate control (AC/heating) and ergonomic control placement.
Driver Assistance
Powershift Controls:
Intuitive powershift levers and buttons for ease of operation.
Connectivity
Remote Diagnostics:
While not common on all models of this era, later versions might have had basic diagnostic ports.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 250-500 hours, depending on operating conditions and oil type used. Refer to manual for exact intervals.
Fuel Filter Replacement:
Typically 500 hours or as per manual recommendation.
Hydraulic Filter Replacement:
Typically 1000 hours or annually.
Transmission Fluid Change:
Typically 1000-2000 hours, depending on transmission type and usage. Refer to manual for exact intervals.
Air Filter Maintenance:
Check and clean/replace as needed, typically based on operating hours or air cleaner restriction indicator.
Fluid Specifications
Engine Oil Specification:
Refer to manual: SAE 15W-40, API CI-4 or higher, CJ-4/CK-4 recommended for newer specifications.
Hydraulic Fluid Specification:
Refer to manual: Typically New Holland MAT 3525, or equivalent hydraulic fluid (e.g., ISO VG 46 or ISO VG 32).
Transmission Fluid Specification:
Refer to manual: Typically Allison C-4 or Caterpillar TO-4 specification (e.g., 10W, 30W, or 50W depending on component).
Coolant Specification:
Refer to manual: Ethylene Glycol based, typically 50/50 mix with distilled water for freeze protection to -37°C (-34°F).
Known Issues
Common Wear Items:
Hydraulic pump wear, powershift clutch pack wear, front axle pivot wear, EGR valve issues (on later models with emissions controls).
Electrical Gremlins:
Wiring harness issues, sensor failures, and control unit problems can occur with age and vibration.
Cooling System Issues:
Radiator leaks, thermostat failures, or water pump issues are common maintenance points.
📚 Vehicle History
Brand Heritage
Manufacturer:
New Holland is a globally recognized manufacturer of agricultural and construction equipment with a long history dating back to 1895.
Model Evolution
Series Placement:
The TM series represented a significant step forward for New Holland in the medium horsepower tractor segment, known for its robust build and advanced features for its time.
Predecessor Models:
Successor to series like the 40 Series (e.g., 4835, 5635, 6635, 7635).
Successor Models:
Evolved into the T6000 series and later the T6 series.
Production
Production Years:
The TM series was primarily produced from the late 1990s through the mid-2000s.
Manufacturing Locations:
New Holland tractors are produced in various global plants, including facilities in Europe and North America.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
New Holland tractors are generally well-regarded in the agricultural industry for their performance and reliability, though specific awards for the TM series would need historical research.
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