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Opel Calibra 1990-1998 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Opel Model: Calibra Generation: First Generation Body Style: 2-door Coupe Codes Chassis Code: Type 52 👋 Introduction Market Position Positioning: The Opel Calibra was a sporty, stylish coupe that competed in the premium sports coupe segment, offering a blend of performance and unique design. Competitive Analysis Competitors: Primary competitors included the Ford Probe, Honda Prelude, Toyota Celica, and Mitsubishi Eclipse. Key Features Aerodynamics: Known for its exceptionally low drag coefficient (Cd=0.26 for early models), making it one of the most aerodynamic production cars of its era. Design: Distinctive wedge-shaped profile, large glass area, and sleek, futuristic styling, penned by GM Europe designer Henry Lack. Target Audience Audience: Appealed to buyers seeking a stylish, performance-oriented coupe with a distinctive European flair. 📋 Manual Details Coverage Areas Model Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Page Count Estimated Page Count: Likely extensive, typical for comprehensive workshop manuals (estimated 1000+ pages depending on engine variants) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive engine repair, overhaul, tuning, lubrication system, cooling system, fuel system, ignition system, emissions control. Transmission: Manual and automatic transmission repair, overhaul, removal, installation, clutch system, drive shafts. Brakes: Brake system diagnostics, repair, ABS system (if applicable), brake fluid, calipers, rotors, lines. Electrical: Complete electrical system troubleshooting, wiring diagrams, lighting, charging system, starting system, ECUs, sensors, power windows, central locking. Suspension Steering: Front and rear suspension repair, steering system diagnostics, power steering, alignment specifications. Body Chassis: Body repair, panel replacement, interior trim, door mechanisms, window regulators, structural components, corrosion protection. Exhaust: Exhaust system components, catalytic converter, muffler, exhaust manifold repair and replacement. Heating Ventilation Air Conditioning: HVAC system operation, refrigerant, blower motor, A/C compressor, climate control system. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides. Repair: Step-by-step repair procedures for all major components and systems. Disassembly Assembly: Detailed instructions for dismantling and reassembling various assemblies. Tune Ups: Engine tuning procedures to optimize performance and efficiency. Special Tools: Identification and usage of special tools required for specific repairs. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Delivery Delivery Method: Electronic via Email ⚙️ Engine Specifications Primary Engine 20Seh: 2.0L 8-valve Inline-4, 115 PS (85 kW), C20NE variant. C20Xe: 2.0L 16-valve Inline-4 (C20XE 'Red Top'), 150 PS (110 kW), DOHC, MFI. X20Xev: 2.0L 16-valve Inline-4 (Ecotec), 136 PS (100 kW), DOHC, MPI. C25Xe: 2.5L V6 24-valve, 170 PS (125 kW), DOHC, MFI (Calibra V6). C30Se: 3.0L V6 24-valve, 210 PS (154 kW), DOHC, MFI (limited production for C30SEJ). Performance Top Speed 20Xe: Approx. 225 km/h (140 mph) Acceleration 0 100 Kmh 20Xe: Approx. 8.5 seconds Fuel System Type: Multi-Point Fuel Injection (MPI) / Motronic electronic fuel injection. Fuel Requirement Octane Rating: Premium unleaded gasoline (95 RON or higher recommended for performance engines). 🔧 Transmission Standard Type Early Models: 5-speed manual transmission. Optional Type Automatic: 4-speed automatic transmission (available on most engine variants). Features Drivetrain: Front-wheel drive (FWD) standard. Optional All-Wheel Drive (AWD) available on some models (e.g., 2.0i 16V 4x4). AWD System: Viscous coupling centre differential on AWD models. 📐 Dimensions Exterior Length: Approx. 4492 mm (176.9 in) Width: Approx. 1784 mm (70.2 in) Height: Approx. 1320 mm (52.0 in) Wheelbase: Approx. 2530 mm (99.6 in) Weights Curb Weight 20Seh: Approx. 1265 kg (2789 lbs) Curb Weight 20Xe: Approx. 1280 kg (2822 lbs) Curb Weight V6: Approx. 1380 kg (3042 lbs) Cargo Trunk Volume: Approx. 420 liters (14.8 cu ft) with rear seats up. 🛡️ Safety Features Ratings Euro Ncap Rating: Limited data available for this era, but generally considered to have a robust structure for its time. Active Features ABS: Anti-lock Braking System (ABS) was an option on many models and standard on performance variants. Passive Features Airbags: Driver's airbag became standard during the production run, passenger airbags were optional or introduced later. Seatbelts: Pre-tensioned seatbelts. 💡 Technology Features Infotainment Audio System: Factory-fitted radio/cassette players, with optional CD players. Basic sound systems. Driver Assistance Cruise Control: Optional cruise control system available on some models. Connectivity Original Connectivity: Limited to standard automotive systems of the era; no advanced connectivity features like Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000-15,000 km or annually, whichever comes first. Check manual for specific engine. Timing Belt: Crucial replacement interval, typically 60,000-90,000 km or 4-6 years for 16V and V6 engines. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil: API SG/SH or ACEA A2/A3. Viscosity...
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Opel Calibra 1990-1998 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Opel
Model:
Calibra
Generation:
First Generation
Body Style:
2-door Coupe
Codes
Chassis Code:
Type 52
👋 Introduction
Market Position
Positioning:
The Opel Calibra was a sporty, stylish coupe that competed in the premium sports coupe segment, offering a blend of performance and unique design.
Competitive Analysis
Competitors:
Primary competitors included the Ford Probe, Honda Prelude, Toyota Celica, and Mitsubishi Eclipse.
Key Features
Aerodynamics:
Known for its exceptionally low drag coefficient (Cd=0.26 for early models), making it one of the most aerodynamic production cars of its era.
Design:
Distinctive wedge-shaped profile, large glass area, and sleek, futuristic styling, penned by GM Europe designer Henry Lack.
Target Audience
Audience:
Appealed to buyers seeking a stylish, performance-oriented coupe with a distinctive European flair.
📋 Manual Details
Coverage Areas
Model Years Covered:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Page Count
Estimated Page Count:
Likely extensive, typical for comprehensive workshop manuals (estimated 1000+ pages depending on engine variants)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine repair, overhaul, tuning, lubrication system, cooling system, fuel system, ignition system, emissions control.
Transmission:
Manual and automatic transmission repair, overhaul, removal, installation, clutch system, drive shafts.
Brakes:
Brake system diagnostics, repair, ABS system (if applicable), brake fluid, calipers, rotors, lines.
Electrical:
Complete electrical system troubleshooting, wiring diagrams, lighting, charging system, starting system, ECUs, sensors, power windows, central locking.
Suspension Steering:
Front and rear suspension repair, steering system diagnostics, power steering, alignment specifications.
Body Chassis:
Body repair, panel replacement, interior trim, door mechanisms, window regulators, structural components, corrosion protection.
Exhaust:
Exhaust system components, catalytic converter, muffler, exhaust manifold repair and replacement.
Heating Ventilation Air Conditioning:
HVAC system operation, refrigerant, blower motor, A/C compressor, climate control system.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides.
Repair:
Step-by-step repair procedures for all major components and systems.
Disassembly Assembly:
Detailed instructions for dismantling and reassembling various assemblies.
Tune Ups:
Engine tuning procedures to optimize performance and efficiency.
Special Tools:
Identification and usage of special tools required for specific repairs.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Delivery
Delivery Method:
Electronic via Email
⚙️ Engine Specifications
Primary Engine
20Seh:
2.0L 8-valve Inline-4, 115 PS (85 kW), C20NE variant.
C20Xe:
2.0L 16-valve Inline-4 (C20XE 'Red Top'), 150 PS (110 kW), DOHC, MFI.
X20Xev:
2.0L 16-valve Inline-4 (Ecotec), 136 PS (100 kW), DOHC, MPI.
C25Xe:
2.5L V6 24-valve, 170 PS (125 kW), DOHC, MFI (Calibra V6).
C30Se:
3.0L V6 24-valve, 210 PS (154 kW), DOHC, MFI (limited production for C30SEJ).
Performance
Top Speed 20Xe:
Approx. 225 km/h (140 mph)
Acceleration 0 100 Kmh 20Xe:
Approx. 8.5 seconds
Fuel System
Type:
Multi-Point Fuel Injection (MPI) / Motronic electronic fuel injection.
Fuel Requirement
Octane Rating:
Premium unleaded gasoline (95 RON or higher recommended for performance engines).
🔧 Transmission
Standard
Type Early Models:
5-speed manual transmission.
Optional
Type Automatic:
4-speed automatic transmission (available on most engine variants).
Features
Drivetrain:
Front-wheel drive (FWD) standard. Optional All-Wheel Drive (AWD) available on some models (e.g., 2.0i 16V 4x4).
AWD System:
Viscous coupling centre differential on AWD models.
📐 Dimensions
Exterior
Length:
Approx. 4492 mm (176.9 in)
Width:
Approx. 1784 mm (70.2 in)
Height:
Approx. 1320 mm (52.0 in)
Wheelbase:
Approx. 2530 mm (99.6 in)
Weights
Curb Weight 20Seh:
Approx. 1265 kg (2789 lbs)
Curb Weight 20Xe:
Approx. 1280 kg (2822 lbs)
Curb Weight V6:
Approx. 1380 kg (3042 lbs)
Cargo
Trunk Volume:
Approx. 420 liters (14.8 cu ft) with rear seats up.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Limited data available for this era, but generally considered to have a robust structure for its time.
Active Features
ABS:
Anti-lock Braking System (ABS) was an option on many models and standard on performance variants.
Passive Features
Airbags:
Driver's airbag became standard during the production run, passenger airbags were optional or introduced later.
Seatbelts:
Pre-tensioned seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette players, with optional CD players. Basic sound systems.
Driver Assistance
Cruise Control:
Optional cruise control system available on some models.
Connectivity
Original Connectivity:
Limited to standard automotive systems of the era; no advanced connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000-15,000 km or annually, whichever comes first. Check manual for specific engine.
Timing Belt:
Crucial replacement interval, typically 60,000-90,000 km or 4-6 years for 16V and V6 engines. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
API SG/SH or ACEA A2/A3. Viscosity grades like 5W-30, 5W-40, or 10W-40 depending on climate. (Refer to manual for exact specification).
Coolant:
Propylene glycol-based or ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with deionized water. (e.g., G11 specification).
Brake Fluid:
DOT 3 or DOT 4, depending on original specification. Must be replaced every 2-3 years.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron III (or equivalent) automatic transmission fluid.
Known Issues
Rust:
Susceptible to rust, especially around wheel arches, sills, and tailgate. Regular inspection and rust proofing are advised.
Suspension Wear:
Worn suspension components like ball joints, bushings, and shock absorbers are common due to age and mileage.
Electrical Gremlins:
Older wiring can degrade, leading to intermittent electrical issues. Check connections and grounds.
Engine Oil Leaks:
Valve cover gaskets, oil pan gaskets, and crankshaft seals can develop leaks over time.
Cooling System:
Radiator leaks, thermostat issues, and water pump failure can lead to overheating.
Gearbox Synchros:
Manual gearbox synchromesh wear can cause difficult shifting, particularly into second and third gears.
📚 Vehicle History
Brand Heritage
Opel Legacy:
Opel, a German automobile manufacturer with a long history dating back to 1898, known for engineering and performance, particularly in European markets.
Model Evolution
Introduction Year:
1989
Facelift:
A minor facelift occurred in 1994, with updated bumpers, grille, and interior trim.
Production
Production Period:
1989-1997
Manufacturing Locations:
Primarily manufactured in Rüsselsheim, Germany. Also assembled in other GM facilities globally.
Sales Performance
Global Sales:
Sold over 260,000 units worldwide during its production run.
🏆 Awards & Recognition
Recognitions
Design Awards:
The Calibra was widely praised for its futuristic and aerodynamic design, winning several design awards. It was frequently cited in automotive press for its styling.
Ratings
Performance Reviews:
Praised for its handling and road-holding, especially the 4x4 and V6 models. The 2.0 16V ('Red Top') was a popular performance choice.
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