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Opel Vauxhall Calibra 1990-1998 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Opel / Vauxhall Model: Calibra Model Years Covered: 1990-1998 Codes Platform Code: GM2900 👋 Introduction Market Position Segment: Sporty Coupe / Grand Tourer Target Audience: Enthusiasts, DIY mechanics, professional workshops seeking detailed repair information. Competitive Analysis Key Competitors: Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Mazda MX-6, BMW E36 Coupe. Key Features Design Philosophy: Aerodynamic styling, sleek coupe profile, performance-oriented chassis based on Vectra platform. Manual Value Proposition: Provides factory-level repair knowledge, enabling cost-effective maintenance and repairs, and in-depth understanding of vehicle systems. 📋 Manual Details Coverage Areas Primary Markets: Europe Regions And Countries: Comprehensive coverage across Opel and Vauxhall markets including UK, Germany, France, Italy, Spain, etc. Page Count Estimated Page Count: Extensive (typically 1000+ pages for a full factory workshop manual) Manual Type Type: Factory Workshop Service and Repair Manual Language Language: English (likely also available in German, French, etc., but this product focuses on English) Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, diagnostics, component testing, cylinder head, crankshaft, pistons, camshafts, valve timing, cooling system, lubrication system, fuel injection systems (Bosch Motronic, Lucas), ignition systems, emission control systems. Transmission: Manual and automatic transmission overhaul, repair, fluid specifications, clutch, gearbox components, differential, drive shafts, torque converter. Brakes: Hydraulic system, ABS (Anti-lock Braking System) components and diagnostics, disc and drum brake servicing, parking brake, brake fluid specifications. Electrical System: Wiring diagrams, lighting, starting and charging system, fuses, relays, battery, instrument cluster, power windows, central locking, mirrors, horn, diagnostic connector (OBD I). Suspension And Steering: Front and rear suspension components, shock absorbers, springs, control arms, bushings, power steering system, steering rack, wheel alignment specifications. Body And Chassis: Body panel removal and installation, doors, windows, sunroof, interior trim, bumpers, chassis repair, corrosion protection, jacking points. Heating And Air Conditioning: HVAC system components, refrigerant, service procedures, diagnostics. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-ups, belt inspections and replacement. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes, symptom-based troubleshooting guides. Repair And Overhaul: Step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major vehicle systems. Specifications And Data: Torque specifications, clearances, tolerances, diagnostic values, wiring diagrams, exploded views. Technical Depth Depth: Comprehensive (covers from basic maintenance to full engine and transmission rebuilds) Detail Level: Factory-level detail with step-by-step instructions and detailed illustrations/photos. 📊 Manual Specifications File Format PDF Quality: High resolution, fully searchable text, printable pages. Print Quality Printability: All pages are printable, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Examples: C20NE, C20XE (redtop), X20XEV, C25XE (V6), X30XE (V6). Displacement Options: 2.0L (8v and 16v), 2.5L V6, 3.0L V6 Cylinder Configuration: Inline 4-cylinder, V6 Performance Horsepower Range: 115 hp (C20NE) to 204 hp (3.0 V6) Torque Range: 170 Nm (C20NE) to 270 Nm (3.0 V6) Fuel System Fuel Delivery: Multi-point fuel injection (MPI), Sequential Fuel Injection (SFI) Fuel Type: Unleaded gasoline (Petrol) Engine Management ECU Examples: Bosch Motronic M1.5, M1.5.2, M1.5.4, M2.8, M2.10, Lucas 14CUX 🔧 Transmission Standard Manual Transmission: 5-speed F18, F20, F25 (depending on engine) Optional Automatic Transmission: 4-speed GM 4L30-E (for V6 models) Features Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) available on some 2.0L and 2.5L V6 models (Irmscher '4x4' conversion, officially sanctioned). 📐 Dimensions Exterior Length: Approx. 4,575 mm (179.9 in) Width: Approx. 1,780 mm (70.1 in) Height: Approx. 1,300 mm (51.2 in) Wheelbase: Approx. 2,600 mm (102.4 in) Interior Seating Capacity: 4 (2+2) Cargo Trunk Volume: Approx. 420 liters (14.8 cu ft) with seats up, expandable. Weights Curb Weight Range: Approx. 1,300 kg - 1,550 kg (2,866 lbs - 3,417 lbs) depending on engine and drivetrain. 🛡️ Safety Features Ratings Euroncap Rating: Not rated under current Euro NCAP standards as it predates their widespread implementation for this model's primary production years. Early safety standards applied. Active Features ABS: Optional on early models, standard on later models and V6 variants. Traction Control: Optional on some higher-spec models. Passive Features Airbags: Driver airbag standard from facelift (1994 onwards), passenger airbag optional. Seatbelts: Pre-tensioned front seatbelts. Body Structure: Designed with a strong safety cage and crumple zones. 💡 Technology Features Infotainment Audio System: Factory-fitted radios with cassette or CD players, optional premium sound systems (e.g., Blaupunkt). Dashboard Instruments: Comprehensive digital and analog gauges, including oil pressure, voltmeter on higher trims. Driver Assistance Cruise Control: Optional on many models. Air Conditioning: Optional on lower trims, standard on higher trims and V6 models. Connectivity Diagnostic Port: OBD I compliant, often a proprietary GM connector requiring an adapter. 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Timing Belt: Replace every 60,000 - 90,000 km (37,000 - 56,000...
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Opel Vauxhall Calibra 1990-1998 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Opel / Vauxhall
Model:
Calibra
Model Years Covered:
1990-1998
Codes
Platform Code:
GM2900
👋 Introduction
Market Position
Segment:
Sporty Coupe / Grand Tourer
Target Audience:
Enthusiasts, DIY mechanics, professional workshops seeking detailed repair information.
Competitive Analysis
Key Competitors:
Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Mazda MX-6, BMW E36 Coupe.
Key Features
Design Philosophy:
Aerodynamic styling, sleek coupe profile, performance-oriented chassis based on Vectra platform.
Manual Value Proposition:
Provides factory-level repair knowledge, enabling cost-effective maintenance and repairs, and in-depth understanding of vehicle systems.
📋 Manual Details
Coverage Areas
Primary Markets:
Europe
Regions And Countries:
Comprehensive coverage across Opel and Vauxhall markets including UK, Germany, France, Italy, Spain, etc.
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for a full factory workshop manual)
Manual Type
Type:
Factory Workshop Service and Repair Manual
Language
Language:
English (likely also available in German, French, etc., but this product focuses on English)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, diagnostics, component testing, cylinder head, crankshaft, pistons, camshafts, valve timing, cooling system, lubrication system, fuel injection systems (Bosch Motronic, Lucas), ignition systems, emission control systems.
Transmission:
Manual and automatic transmission overhaul, repair, fluid specifications, clutch, gearbox components, differential, drive shafts, torque converter.
Brakes:
Hydraulic system, ABS (Anti-lock Braking System) components and diagnostics, disc and drum brake servicing, parking brake, brake fluid specifications.
Electrical System:
Wiring diagrams, lighting, starting and charging system, fuses, relays, battery, instrument cluster, power windows, central locking, mirrors, horn, diagnostic connector (OBD I).
Suspension And Steering:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, power steering system, steering rack, wheel alignment specifications.
Body And Chassis:
Body panel removal and installation, doors, windows, sunroof, interior trim, bumpers, chassis repair, corrosion protection, jacking points.
Heating And Air Conditioning:
HVAC system components, refrigerant, service procedures, diagnostics.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-ups, belt inspections and replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes, symptom-based troubleshooting guides.
Repair And Overhaul:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major vehicle systems.
Specifications And Data:
Torque specifications, clearances, tolerances, diagnostic values, wiring diagrams, exploded views.
Technical Depth
Depth:
Comprehensive (covers from basic maintenance to full engine and transmission rebuilds)
Detail Level:
Factory-level detail with step-by-step instructions and detailed illustrations/photos.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, fully searchable text, printable pages.
Print Quality
Printability:
All pages are printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
C20NE, C20XE (redtop), X20XEV, C25XE (V6), X30XE (V6).
Displacement Options:
2.0L (8v and 16v), 2.5L V6, 3.0L V6
Cylinder Configuration:
Inline 4-cylinder, V6
Performance
Horsepower Range:
115 hp (C20NE) to 204 hp (3.0 V6)
Torque Range:
170 Nm (C20NE) to 270 Nm (3.0 V6)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI), Sequential Fuel Injection (SFI)
Fuel Type:
Unleaded gasoline (Petrol)
Engine Management
ECU Examples:
Bosch Motronic M1.5, M1.5.2, M1.5.4, M2.8, M2.10, Lucas 14CUX
🔧 Transmission
Standard
Manual Transmission:
5-speed F18, F20, F25 (depending on engine)
Optional
Automatic Transmission:
4-speed GM 4L30-E (for V6 models)
Features
Drivetrain:
Front-wheel drive (FWD), All-wheel drive (AWD) available on some 2.0L and 2.5L V6 models (Irmscher '4x4' conversion, officially sanctioned).
📐 Dimensions
Exterior
Length:
Approx. 4,575 mm (179.9 in)
Width:
Approx. 1,780 mm (70.1 in)
Height:
Approx. 1,300 mm (51.2 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Interior
Seating Capacity:
4 (2+2)
Cargo
Trunk Volume:
Approx. 420 liters (14.8 cu ft) with seats up, expandable.
Weights
Curb Weight Range:
Approx. 1,300 kg - 1,550 kg (2,866 lbs - 3,417 lbs) depending on engine and drivetrain.
🛡️ Safety Features
Ratings
Euroncap Rating:
Not rated under current Euro NCAP standards as it predates their widespread implementation for this model's primary production years. Early safety standards applied.
Active Features
ABS:
Optional on early models, standard on later models and V6 variants.
Traction Control:
Optional on some higher-spec models.
Passive Features
Airbags:
Driver airbag standard from facelift (1994 onwards), passenger airbag optional.
Seatbelts:
Pre-tensioned front seatbelts.
Body Structure:
Designed with a strong safety cage and crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radios with cassette or CD players, optional premium sound systems (e.g., Blaupunkt).
Dashboard Instruments:
Comprehensive digital and analog gauges, including oil pressure, voltmeter on higher trims.
Driver Assistance
Cruise Control:
Optional on many models.
Air Conditioning:
Optional on lower trims, standard on higher trims and V6 models.
Connectivity
Diagnostic Port:
OBD I compliant, often a proprietary GM connector requiring an adapter.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first.
Timing Belt:
Replace every 60,000 - 90,000 km (37,000 - 56,000 miles) or 5-6 years for 16v and V6 engines (critical interval).
Fluid Specifications
Engine Oil Grade:
e.g., 10W-40, 10W-30, 5W-40 (API SG/SH or ACEA A2/A3) - Consult manual for specific engine variant.
Coolant Type:
Ethylene glycol-based coolant, typically blue or green (G11 spec).
Brake Fluid Type:
DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
GM Dexron III
Known Issues
Common Faults:
Ignition module failure (especially on C20XE), ABS sensor issues, coolant leaks (especially from radiator and hoses), window regulator mechanisms, rust in wheel arches and sills, exhaust manifold cracks (V6), dashboard warning lights intermittently.
Reliability Aspects:
Generally robust, but age-related issues and maintenance neglect are primary factors in reliability. 16v ('redtop') engines require diligent maintenance. V6 engines can be thirsty but offer strong performance.
📚 Vehicle History
Brand Heritage
Opel Vauxhall Legacy:
Opel (and its UK counterpart Vauxhall) has a long history of producing robust and performance-oriented vehicles, known for engineering quality.
Model Evolution
Introduction Date:
Launched in 1989 (for the 1990 model year).
Facelift:
Major facelift in 1994, introducing updated styling (clear headlights, revised bumpers, new interior trim), improved engines (X20XEV 'Ecotec'), and enhanced safety features (standard driver airbag).
Production
Production Period:
1989-1997
Production Location:
Rüsselsheim, Germany
Production Volume:
Over 193,000 units produced worldwide.
🏆 Awards & Recognition
Recognitions
Design Awards:
Won 'Design of the Year' awards in various publications and competitions due to its striking aerodynamic styling.
Performance Acclaim:
The 2.0L 16v (C20XE) engine was highly praised for its performance and tuning potential, often appearing in performance car roundups.
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