Peugeot 107 2005-2012 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: 107 Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Chassis Codes: PMK1 (for the first generation, which this manual covers) Codes Platform Shared With: Toyota Aygo and Citroën C1 (as part of the B-Zero project) 👋 Introduction Market Position Segment: City Car / Subcompact Target Audience: Primarily urban dwellers, first-time car buyers, and those seeking an economical and efficient mode of transportation. Competitive Analysis Key Competitors: Toyota Aygo, Citroën C1, Fiat 500, Volkswagen Fox, Hyundai i10, Kia Picanto. Key Features Design Philosophy: Characterized by its compact dimensions, distinctive front-end styling, and efficient packaging, designed for urban maneuverability and low running costs. Manual Value Proposition: Offers a complete and in-depth resource for maintaining and repairing the Peugeot 107, enabling cost savings on dealership servicing and empowering owners for DIY tasks. 📋 Manual Details Coverage Areas General Maintenance: Included Troubleshooting: Included Engine Service Repair: Included Transmission Service Repair: Included Brake System: Included Wiring Diagram: Included Electrical System: Included Suspension: Included Periodic Lubrication: Included Steering: Included Cooling System: Included Fuel Injection: Included Fuel System: Included Emission System: Included Heater Air Conditioning: Included Engine Control System: Included Chassis Body: Included Restraint System: Included Interior: Included Differential Drive: Included Axle: Included Page Count Estimated Page Count: Hundreds (specific number not stated but implied to be comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Fuel System, Cooling System, Emission System, Engine Control System Chassis: Brake System, Suspension, Steering, Differential/Drive, Axle Electrical And Electronics: Electrical System, Wiring Diagrams, Engine Control System Body And Interior: Chassis/Body, Interior, Restraint System, Heater/Air Conditioning Procedures Included Maintenance: General Maintenance, Periodic Lubrication, Scheduled Service Repair And Overhaul: Complete disassembly and reassembly procedures for all covered systems, engine rebuild, transmission overhaul, brake system repair, suspension component replacement, etc. Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (implied with engine control system coverage) Technical Depth Depth: Comprehensive, step-by-step instructions with detailed substeps, aimed at both do-it-yourselfers and experienced mechanics. Documentation Style: Includes hundreds of photos and illustrations, enlarged inset views, notes, cautions, and warnings. Wiring Diagrams: Detailed wiring diagrams integrated with electrical troubleshooting procedures. 📊 Manual Specifications File Format File Type: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: Printable in its entirety or specific pages without restriction. Binding Type Binding: Digital Download (can be burned to CD-ROM) Paper Type Delivery Method: Instant download link available on checkout page. Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Code: 1KR-FE (for the 1.0L VVT-i gasoline engine) Engine Type: 1.0L (998cc) 3-cylinder DOHC VVT-i gasoline engine (Toyota-sourced) Bore X Stroke: 71.0 mm x 83.1 mm Performance Horsepower: 68 PS (67 hp / 50 kW) at 6000 rpm Torque: 93 Nm (69 lb-ft) at 3600 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection Fuel Type: Unleaded gasoline (RON 91 or higher) Emission Control Emissions Standard: Typically Euro IV Cooling System Coolant Capacity: Approximately 4.0 liters (check manual for exact specification) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (5MT) Optional Transmission Type: 5-speed Semi-Automatic Transmission (2-Tronic) Features Clutch Type: Single dry plate clutch (for manual transmission) Fluid Specification Manual Transmission Fluid: Refer to manual for specific API GL-4 or GL-5 specification and viscosity (e.g., 75W-80 or 75W-90). Semi Automatic Transmission Fluid: Specific ATF (Automatic Transmission Fluid) type required for the electro-hydraulic system; refer to manual for exact specification. 📐 Dimensions Exterior Length: Approx. 3,430 mm (135.0 in) Width: Approx. 1,630 mm (64.2 in) Height: Approx. 1,465 mm (57.7 in) Wheelbase Wheelbase: Approx. 2,340 mm (92.1 in) Weights Curb Weight: Approx. 785 kg (1731 lbs) to 810 kg (1786 lbs) depending on equipment. Gross Vehicle Weight Rating: Refer to vehicle's compliance plate. Cargo Luggage Capacity: Approx. 139 liters (expandable by folding rear seats) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (for the overall model range, achieved by the Aygo/C1/107 family in their respective testing periods). Active Features ABS: Available on higher trims or as an option. Ebs Emergency Brake Assist: Optional on some models. Electronic Stability Control: Generally not standard, optional on some later models or specific markets. Passive Features Airbags: Driver and passenger front airbags standard; side airbags optional. Seatbelts: Front seatbelt pre-tensioners and load limiters. Child Seat Anchors: ISOFIX mounting points for child safety seats. 💡 Technology Features Infotainment Audio System: Basic radio/CD player with optional MP3 functionality. Limited integration with modern smartphone features in base models. Driver Assistance Parking Sensors: Not typically standard, available as an aftermarket or optional accessory on some models. Connectivity Bluetooth: Rarely standard, may be an optional upgrade on later models or specific trims. Engine Management ECU Type: Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. Diagnostic port...
PMK1 (for the first generation, which this manual covers)
Codes
Platform Shared With:
Toyota Aygo and Citroën C1 (as part of the B-Zero project)
👋 Introduction
Market Position
Segment:
City Car / Subcompact
Target Audience:
Primarily urban dwellers, first-time car buyers, and those seeking an economical and efficient mode of transportation.
Competitive Analysis
Key Competitors:
Toyota Aygo, Citroën C1, Fiat 500, Volkswagen Fox, Hyundai i10, Kia Picanto.
Key Features
Design Philosophy:
Characterized by its compact dimensions, distinctive front-end styling, and efficient packaging, designed for urban maneuverability and low running costs.
Manual Value Proposition:
Offers a complete and in-depth resource for maintaining and repairing the Peugeot 107, enabling cost savings on dealership servicing and empowering owners for DIY tasks.
📋 Manual Details
Coverage Areas
General Maintenance:
Included
Troubleshooting:
Included
Engine Service Repair:
Included
Transmission Service Repair:
Included
Brake System:
Included
Wiring Diagram:
Included
Electrical System:
Included
Suspension:
Included
Periodic Lubrication:
Included
Steering:
Included
Cooling System:
Included
Fuel Injection:
Included
Fuel System:
Included
Emission System:
Included
Heater Air Conditioning:
Included
Engine Control System:
Included
Chassis Body:
Included
Restraint System:
Included
Interior:
Included
Differential Drive:
Included
Axle:
Included
Page Count
Estimated Page Count:
Hundreds (specific number not stated but implied to be comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Fuel System, Cooling System, Emission System, Engine Control System
General Maintenance, Periodic Lubrication, Scheduled Service
Repair And Overhaul:
Complete disassembly and reassembly procedures for all covered systems, engine rebuild, transmission overhaul, brake system repair, suspension component replacement, etc.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (implied with engine control system coverage)
Technical Depth
Depth:
Comprehensive, step-by-step instructions with detailed substeps, aimed at both do-it-yourselfers and experienced mechanics.
Documentation Style:
Includes hundreds of photos and illustrations, enlarged inset views, notes, cautions, and warnings.
Wiring Diagrams:
Detailed wiring diagrams integrated with electrical troubleshooting procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable in its entirety or specific pages without restriction.
Approximately 4.0 liters (check manual for exact specification)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (5MT)
Optional
Transmission Type:
5-speed Semi-Automatic Transmission (2-Tronic)
Features
Clutch Type:
Single dry plate clutch (for manual transmission)
Fluid Specification
Manual Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 specification and viscosity (e.g., 75W-80 or 75W-90).
Semi Automatic Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) type required for the electro-hydraulic system; refer to manual for exact specification.
📐 Dimensions
Exterior
Length:
Approx. 3,430 mm (135.0 in)
Width:
Approx. 1,630 mm (64.2 in)
Height:
Approx. 1,465 mm (57.7 in)
Wheelbase
Wheelbase:
Approx. 2,340 mm (92.1 in)
Weights
Curb Weight:
Approx. 785 kg (1731 lbs) to 810 kg (1786 lbs) depending on equipment.
Gross Vehicle Weight Rating:
Refer to vehicle's compliance plate.
Cargo
Luggage Capacity:
Approx. 139 liters (expandable by folding rear seats)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (for the overall model range, achieved by the Aygo/C1/107 family in their respective testing periods).
Active Features
ABS:
Available on higher trims or as an option.
Ebs Emergency Brake Assist:
Optional on some models.
Electronic Stability Control:
Generally not standard, optional on some later models or specific markets.
Passive Features
Airbags:
Driver and passenger front airbags standard; side airbags optional.
Seatbelts:
Front seatbelt pre-tensioners and load limiters.
Child Seat Anchors:
ISOFIX mounting points for child safety seats.
💡 Technology Features
Infotainment
Audio System:
Basic radio/CD player with optional MP3 functionality. Limited integration with modern smartphone features in base models.
Driver Assistance
Parking Sensors:
Not typically standard, available as an aftermarket or optional accessory on some models.
Connectivity
Bluetooth:
Rarely standard, may be an optional upgrade on later models or specific trims.
Engine Management
ECU Type:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. Diagnostic port (OBD-II) for accessing error codes is present.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (refer to manual for specific engine and oil type).
Air Filter Replacement:
Typically every 30,000 km (18,600 miles) or 24 months.
Spark Plug Replacement:
Refer to manual; often around 60,000 km (37,000 miles) for iridium-tipped plugs.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API SN/CF or ACEA A3/B4 specifications and viscosity grade (e.g., 5W-30, 5W-40).
Coolant Type:
Ethylene glycol-based antifreeze with long-life additives (often purple or pink; check manual for exact specification).
Brake Fluid Type:
DOT 4 (refer to manual for specific recommendations).
Known Issues
Common Problems:
Minor electrical gremlins, clutch wear (especially on the 2-Tronic gearbox), potential for water ingress in some older units, exhaust system corrosion, and occasional issues with the starter motor.
Manual Utility For Issues:
The comprehensive troubleshooting section and detailed system coverage in this manual are invaluable for diagnosing and rectifying these common issues.
📚 Vehicle History
Brand Heritage
Peugeot History:
Peugeot, a French automotive manufacturer, has a long and rich history dating back to 1810, known for innovation and a diverse range of vehicles from small city cars to performance-oriented models.
Model Evolution
Peugeot 107 Development:
The Peugeot 107 was a collaborative project between PSA Peugeot Citroën and Toyota, launched in 2005 as a successor to the Peugeot 106. It was designed to be a highly economical and compact city car.
Production
Manufacturing Location:
Manufactured in Kolin, Czech Republic, at the TPCA (Toyota Peugeot Citroën Automobile) joint venture plant.
Production Timeline
Production Period:
2005 - 2014 (this manual covers the initial phase of production until 2012).
🏆 Awards & Recognition
Recognitions
Fuel Economy Ratings:
Consistently praised for its excellent fuel efficiency, making it a popular choice in the city car segment.
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